Derek,
I'd agree with what Andrew says. I use an ORAC at work for small jobs
- our controller is the original and it works fine, but some of the G-Codes are non ISO standard, and it is a bit user-unfriendly and archaic to be honest, especially when it comes to editing and entering programmes. Compare this to our Denford Triac mill, which is a couple of years newer and which I've managed to hook up to Mastercam, to generate the G-Codes directly from CAD models!!!
I've also obtained a second ORAC for home use, and I'm in the middle of fitting a new controller and stepper drivers to it, based around Gecko drivers and the Mach3 software, where a PC will replace the hardware controller originally fitted. It's not a hugely complicated task - I'm a mechanical engineer and know very little about electronics (except Smoke=Bad) and am managing ok!!
It would certainly be worth looking into fitting a new controller as opposed to trying to do anything with the original
Cheers
Alastair