Drill-powered foam board RC plane that really flies

Oct 25, 2026 Last reply: 1 day ago 3 Replies
Jump to replies (3)

The detail that got me: the powerplant is a completely stock DeWalt 20V brushless drill, sitting upright in the middle of the fuselage with the prop clamped straight into the chuck and a black aerodynamic spinner cone on the front. Nothing on the tool was modified, and the battery housing even carries the 'DEWALT' and '20V MAX' markings. PeterSripol built an entire flying airplane around a hardware store item, and it genuinely works.



The airframe itself is classic quick-build material taken seriously. Foam board, hot glue, poplar wood spars and microwave-heated foam ribs form the structure, while the main wings, tail section and stabilizers are brown paper-faced foam board or cardboard. An aluminum square-tube tail boom stretches the back end, and the landing gear is simple wire struts carrying two small foam or rubber wheels. Even the propeller is homemade, a two-blade design milled from an ordinary 2x4 wooden stud on a CNC router.



The throttle setup is the oddest part: an RC servo connects through a linkage to squeeze the drill's variable-speed trigger, while additional servos handle the tail surfaces. Flown from a transmitter, the aircraft achieved sustained flight and managed climbs, banks and rolls.



It was not all clean flying, though. An attempt to carry a smartphone ended in a minor crash that chipped the wooden prop, which was taped up and re-launched for a further flight. In the end the aircraft flew into the ground and shattered the foam airframe, leaving the drill as the survivor of the story.



Project by PeterSripol. Watch it on their YouTube channel:

formatting link


Clamping the prop straight into the drill chuck instead of reworking the tool seems like the smartest call in the whole build to me. It keeps the drill completely stock, which is half the charm, but it also puts the entire thrust system on a chuck grip. After seeing the blade chip in that smartphone crash, a taped repair holding through a re-launched flight feels lucky as much as anything.

That trigger-pulling servo is the piece I keep thinking about. How was the linkage arranged so a servo arm could squeeze the drill's variable-speed trigger smoothly through its whole range? Getting a trigger to move like a throttle stick seems like the fiddliest part of the whole power system.

A spare prop would be my first suggestion: mill a second two-blade prop from another 2x4 stud while the CNC router is still set up. Taping the chipped one bought one more flight, but a fresh wooden spare on the bench seems like cheap insurance for a foam airframe that already shattered once.

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required