I2t Overheating Protection

Sep 04, 2007 1 Replies

Dear Group,



We accidentally fried (it stinks really bad) a largish DC Motor (1.5 kW), it turns out that the power amplifier / controller that our robot controller sits on top of does not have any protection and if you give "maximum setpoint" for a few minutes then the insulation of the windings start melting, the brushes weld to the rotor and all sorts of nasty things. Can anybody recommend a good description of how to implement a I2t overload protection in SW (or another simple overload protection scheme)?



Kind regards



Sjur J. Vestli


Dear Group,

We accidentally fried (it stinks really bad) a largish DC Motor (1.5 kW), it turns out that the power amplifier / controller that our robot controller sits on top of does not have any protection and if you give "maximum setpoint" for a few minutes then the insulation of the windings start melting, the brushes weld to the rotor and all sorts of nasty things. Can anybody recommend a good description of how to implement a I2t overload protection in SW (or another simple overload protection scheme)?

Kind regards

Sjur J. Vestli

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