Repairing cracked castings

Jan 14, 2006 42 Replies

Right. "Easy things first" my dad used to say.

It is the rear bearing, so not the one at the driven end, yes? So it is taking a little torque, imparted along the shaft from the driven end, but nowhere near as much as the business end. Here's what I'd do first.

Take the casting off & clean it. You can do this at home and without risk to life, limb or the pursuit of happiness by washing the worst off with repeated brushings with paraffin, then petrol to finish off. Now get a teacup full of ordinary washing machine gloop dissolved in boiling water - use as hot as possible, repeat if in any doubt. Dry with a hair drier or in a low oven.

The aim is to get the broken ends and the surrounding area completely grease, dirt & paint free, so you may need to scrape the paint off at some point in the proceedings.

Using hard set Araldite, (takes 24 hours to set) apply to the broken ends and wire or gaffer tape the casting as required to join the ends and hold the whole thing steady.

Using one of the better plastic metals - Loy or David's are pretty good - apply a layer to the inside of the casting, covering the cracks and set into the first layer a previously prepared length or two of steel rod, bent to take the shape of the casting & of course covering the fractures. Encapsulate with a further layer of plastic metal & wrap with tape if required to keep it in place. If it was me, I'd do one at a time and treat the unbroken one to the same treatment.

I reckon this should do it. It is cheap, invisible, does not distort the casting, you can do it all yourself and - most importantly - is entirely reversible if it turns out I am wrong and it fails in service!

"Easy stuff first"

Regards,

Kim Siddorn.

__IF__ there is a pattern, __IF__ it is an item the already produce.

if it isn't the above, the have industrial grade furnaces and everything else that goes with being a foundry, making a small sand mould and pour around a small damged area is a walk in the park, and then they have the machinery to finish and then machine if required.

your "option" is like asking what does a cabinet maker know about furniture, you just pop down to ikea and buy another flat pack, it does not compute.

Oh Good Grief, Lucy, we've woken him up again.

Please don't encourage the troll, let us walk quietly on across the bridge, taking our Billygoats with us.

IMHO, contemptuous silence is a just reward.

Regards,

Kim Siddorn - who signs his name ........

Thats just about spot on Andy.............thing is John "Guy Fawkes" Bunt, knows a great deal about very little, and certainly hasnt a clue about repairing cast iron!

Better be careful though m8 if you upset him on here, you will be getting a summons in respect of defamation action, and he may well state he has become impotent.............lol

k

In terms of cost I wonder what the difference between having a part cast from scratch, and repairing using any of the methods suggested earlier might be? As to final machining perhaps "Guy Fawkes" would be able to carry this out FOC for the original poster? Its amusing to see someone who clearly doesnt have a clue what they are talking about making a fool of themselves on here!

k

Well that's certainly an idea, no it's not going to see much work, probably just a few light bulbs at rallies unless I can find something more interesting to drive with it. Though if I do go for the bonding approach I'll probably reinforce with carbon or Kevlar what I have to hand from other hobbies.

Greg

Is there enough surface area to drill & peg it?

....and exhale..........!

-- blonde

"Guy Fawkes" wrote:-

Sir,

Do you ever read this NG in-between your thankfully infrequent posts? If so, you will perhaps have noted the gentlemanly behaviour and good humour which generally pertains, even when attempting to disabuse a fellow poster of a notion you believe incorrect. If you do not feel comfortable in this environment, may I suggest that you and your little friends go back to playing in whatever corner of usenet you usually inhabit.

of..........................................

........and relax............!

Another foundry bites the dust 8-(

formatting link

I've still got the box that cost me 200+ quid years back, Luckily after the first few jobs the need for them hasn't arisen much since, and I found stitching more convenient when it did. Label is lost now but they stay in the dry next to my gas central heating boiler.

Must be a few years since I sent you some.

Andrew Heggie

Yes, thanks for those. I've still got a couple left.

Well, that was fun wasn't it? Talk about spot on, I wish I was that accurate with a bow!

Bored now ...........

Regards,

Kim

A welding supply company close to me can supply MMA cast iron rods in small quantititys...................last lot I bought were about =A320. Stitching works fine on certain types of casting, but in my view powder welding remains the best method of making most repairs.

k

Thanks for everyone who contributed constructively to this thread, when time permits I'm going to take it around to one or two local engineering companies and see what they can offer because it's clearly way outside my experience.

As to the rest of this thread, well I've just remembered why I gave up Usenet ages ago!, it's totally spoilt by the nutters 8-(. Any one know of a moderated place where people who actually OWN stationary engines can discuss them?.

Greg

"Greg" wrote (snip):-

Don't give up on us Greg. A glance at the archives will show that this normally a very pleasant group and the advice I have received here has been a great help on numerous occasions.

That is why decent news clients have kill files... This is normally a very quiet group.

Unfortunately I'm in a backwater

Hi Greg Since when is Filey a back water! lol There is a specialist welding firm on Hessle road in Hull cant give you a name ot the moment but its on a short road on the right imediatly before the railway line as you go towards Hessle, next door to a indoor climbing centre. They fixed a cast linkage on my Bolinder Gearbox 3 or

4 years back, they had just retreaved a large crankase from cooling over the weekend following repair from a massive blowup, a hole the conrod came out of you could have put your head through, lots of bits of cast. apparently a rare motor! looked a neat job, my bt is still holding up. They didnt charge me a fortune either. (very important to a yorkshireman) Bob

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required