I am building a viaduct (OO). I have some scale drawings from the ECML and a reasonable idea of the geometry, but it needs to be curved. Building this is non-trivial. I have hit upon an idea: I will build the trackbed from 6mm ply, cut to the 4' radius curve I want, then make a template for the front faces of the pillars and arches out of 6mm hardboard, which bends easily. This I can then put in place, butt 100mm PAR timber behind to form the core of the pillars and take the weight. I think I'll use the 15' prototype radius for the arches and not worry about the rear arches being wider, the rear will have a scenic backdrop and won't really be visible. The calculations are easier if I stick with the 15' radius.
So, the hardboard will also form the retaining walls, and the trackbed board will be approximately the scale width between the walls on the prototype, which is 25'6" scaled at 4mm which is of course wrong for the track gauge, but this is not finescale. Actually the bed will be 6mm over as the total width of the parapets on the prototype is 4'6" (2'3" each, according to my measurements from the drawings); this leaves a convenient 3mm to make up with art board which will conceal both the inner textured face of the hardboard and the joint between hardboard and plywood.
I think that should do it. I will work out the brick finishing detail later, I don't think I will be using chads or embossed finish, as the arches are all headers arranged radially, although I guess I could score the hardboard or even cut a fine groove with a suitable lino cutting tool. Anyone tried anything like that? I'm guessing it would take a loooooong time!
Guy