Here's a serious welding topic if ever there was one.
Some time ago, I bought out a pile of salvaged steel trusses. Each set consists of four pieces. The four pieces, bolted together and erected, make a free span of 60' outside to outside.
They are designed to go on 25 foot centers, connected by perlings, and covered by sheet metal.
Not only were they damaged when they came down but some of also have some significant rust deterioration.
What's of interest to me is just how little material went into making them.
The flanges are 5" x 3/16" or so. The webbing is even thinner. Perhaps 1/8" or perhaps 5/32". The bases and corners have some diagonal strengthening in 'em which is somewhat thicker material. I'm estimating 3/8" but they might be 7/16" or even 1/2".
All show some bending. Others also have significant rust. What I'm wondering is, whether it's feasible for me to repair the best ones, splicing in new metal where needed, and fabbing replacements for the worst ones, using the repaired, sandblasted, and repainted old ones, as patterns and jigs.
I'm beginning to feel ALMOST competent to undertake such a project, although I'm acutely aware that this is a critical welding project.
So to all the alarmists, please don't fly up my ass with nay saying.
On the other hand, I WILL appreciate technical advice and words of caution.
One issue I can foresee is distortion. This is clearly a project for which I would appreciate any help or suggestions in devising a welding sequence.
I'm planning to conduct a painstaking inspection of the old trusses in order to as closely as possible duplicate the way they were constructed.
Among the details I need to notice is whether they're skip welded or welded continuously.
Another, is the best process to use. I imagine this clearly a job where MIG would be the process of choice.
But I'd also be comfortable (and perhaps more so) stick welding 'em.
Has anybody in here been there and done that? SOMEBODY built these. Why shouldn't I duplicate 'em?
All encouragement and judicious counsel will be greatly appreciated.
As always, thanks to those of you who feed us sucker fish.
Regards, Vernon
Some of these