Howdy, All! Anyone have any good rules of thumb to follow for pulsed mig? I've got to requalify on it. It's one of those qualifications (quals) that I got several years ago and never once used.
Here's the details:
Position- Vertical Plate- 1/2" OS (ordenary steel) Lincoln LN-25 with Lincoln power supply,
I'm running at 130 ipm wire speed, 19.0 volts, 105 pulses.
I can turn out a perfect root and a perfect second layer (root flat, perfectly blended toes, no undercut, full penitration visible on backside with no bulges or goobers.
Putting on a cover pass is killing me. We've got a chart giving us a minimum travel speed for controlling our heat input, so I've got to travel up the plate at least 3 inches a minute. I keep violating our max reinforcement of 3/16" as-welded though. I try to travel faster, and I start getting sloppy with my weave or I undercut the plate on half of my weave's toes.
Any tips would be appreciated!