Have welded Magnesium and it requires a special Mag. rod , I used to test an
unknown material , be it Alum. Mag or whatever with a very basic idea ,
instead of spending an hour grinding and fitting and then find out my
project wasn't compatible for weld , I would clean a small spot and build up
a small post , perhaps 1/4 in. dia. and 1/4 in. high , clamp onto the post
with a vise grip and put some torque load on the post or pillar and see how
it broke , if it takes a lot of twist and finally pulls some of the base
metal as it breaks , I would be satisfied to go ahead and weld , if the
pillar falls off or snaps very easy , you can stop and try something else .
Good Luck , Phil L.
If you have room to be a little destructive, you can drill it and/or scrape
it a bit with a sharp knife.
What little mag I have worked with seems to be a bit more silver in color,
and have dusty or flakey cuttings or chips.
Aluminum will appear more white in color by comparison, and the chips or
shavings will appear more soft or gummy.
Mag always seems to "appear" harder than aluminum, sometimes even causing a
drill bit to squeal as it cuts.
If you get a "known" piece of both materials together and experiment with
drilling, filing and scraping them - I think you get a feel for it.
If you can afford enough damage to grind test, they grind very differently
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