Are you sure they were cast iron? Cast iron usually crumbles by the weld with normal mild steel elctrodes. Geoff
Are you sure they were cast iron? Cast iron usually crumbles by the weld with normal mild steel elctrodes. Geoff
When they broke I saw they were cast-iron. They had the same appearance of cast-iron. They were described as cast-iron when I purchased them, as that was why I purchased them.
Cast iron welding is not impossible, just a bit odd. I have welded about a few dozen castings. Lots of prep is needed.
Those Ni55 rods you have seen are expensive and do work well. Pay the money. I find they seem to run a bit cold, but perhaps that is because I was welding heavy castings. Preheat the castings and weld a bit hot.
OTOH, you can MIG weld cast iron, especially if you are patient. I have used 0.023 plain wire to weld several castings, including a lathe bed an intake manifold, and many exhaust manifolds.
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