Printed plate armor with a polished steel finish, shown at a cafe

Oct 19, 2026 Last reply: 1 day ago 4 Replies
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Whole suits of printed plate, finished until they read as polished steel, are standing on long-term show in an art cafe. Nico Printed Antiques would rather have them out where people walk past than shut away in a basement box, and having seen the result that seems a fair call.



The lineup covers real breadth. One harness follows the Maximilian style of roughly 1520 to 1525. Another is a mid-16th century half-suit worn with slop pants that are sewn and paned, and the last set is the Dos Aguas garniture, meant for the lists as much as the battlefield. At least one suit is genuinely wearable, built up from gorget, cuirass, tassets and arm harness, and the maker insists accuracy is never traded away.



Construction is straightforward FDM at heart. Plates come off a modified Ender 3 V3 KE in 1.75mm PETG-CF and ASA, with some ASA pieces vapor smoothed in acetone. Finished assemblies are held together with brass rivets, buckles and leather straps, while dark oil paint worked into edges and recesses adds convincing grime.



The finish is where the effort shows. Seams get putty and a flush sanding at 120 and 220 grit, then filler primer, wet sanded and wiped down with a tack cloth. A glossy black enamel base cures for a full day before Alclad II Chrome and Polished Aluminum are misted at 15 PSI through a Badger 150 airbrush, and Aqua Gloss seals it all. The result passes for metal at a glance.



Two open points stand out. Acetone smoothing cuts down on paint grip, a genuine trade-off in this pipeline, and the Maximilian suit still lacks its leg harness from the period. Whether silk or metallic filament could ever replace all this post processing remains a question the maker has not fully answered.



Project by Nico Printed Antiques. Watch it on their YouTube channel:

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Curious about the mechanical side of these suits. How do the printed plates actually join up on a wearable harness? Are neighboring lames hinged to one another, or does the whole thing hang off internal strapping? Getting articulation right on printed plate seems tricky, and the cafe suits hold their shape well, so I would love to know the joining method.

Skipping the sanding stage and leaning on filler primer layers instead strikes me as the smartest shortcut in the whole process. The maker once lost whole days per kit smoothing prints, and reports that filler primer never peels off PETG. In my view that trade is worth it, though it only works while surface flaws stay small enough for primer to bury.

Since acetone vapor smoothing lowers how well paint sticks to ASA, one tweak worth testing would be a light adhesion promoter pass before the glossy black coat goes on. It could keep the smooth, cast-like surface from the vapor treatment while restoring grip for the enamel base and the metallic mists on top. Trying it on a single tasset first would show whether the chrome holds up better over time.

The joining method is leather straps, buckles and brass rivets on the finished pieces. I read that as the strapping providing the articulation between plates, though that part is my interpretation rather than something stated outright. Nothing about printed hinges or internal arming points has come up.

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