Mr Steve, Well well well, we have an PowerMillscam expert here i guess, or maybe I'm full of shit? I'm not a powermill user & would not want to be after using Cimatron for .......13years. Previously Masterscam since '86 in the mold biz. I can tell you what I've seen: as I've said previously sitting shoulder to shoulder watching a powermill guy work on a complex 3D mold: allot of manual editing Toolpath was created, very quickly, he had to delete allot of areas the tool went that were not desired, why? maybe inexperience? He had the big shot powermill trainer come in & sit with him & I saw him do the same thing? What the hell? ok benifit of the doubt inexperienced powermill teacher. Next point;
Cimatron's STEP translator slow? maybe I stay away from it. STEP has never been very good way to translate. Use IGES from Pro-E making sure the Pro-E system set properly for IGES export. Which holds true for importing Pro-e into most cam packages including Solidworks for an imported fully nit dumb solid. FYI: If the Pro-e system is left at the factory default settings allot of cam packages will fall on their face, not Cimatron - it will just require a bit more "clean-up" deleting unnecessary geometry. IE: master surfaces that trimmed surfaces came off of.
next point:
Once in Cimatron you do not need to export out - in a perfect world. Ok you gotta have some outside work done or give a Masterscam guy or a Power guy Shape,Mill, VX whatever a file: Again, do not use STEP. Use IGES. Cimatron like Pro-e has export settings that have to be set by the user - factory default settings will give you monstrous files as you described. Plain & simple, Cimatron gives too much info.
The mismatched surfaces you describe come from YOUR import translatator - go figure. due to all the info Cimatron outputs your importer does not know how to handle. Again, all this could be eliminated if the export settings in Cimatron were set properly. been there done that. Mastercam guys very happy with my Cimatron IGES files. Delcam guys .......... well they shake their heads, but are still happy with my Cimatron exported models.
As we've seen there are inexperienced users of all cad/cam software. To bad your Cimatron guy did not know about exporting. I think that explains it? If you need more specific help, like IGES settings for Pro or Cim. let me know. Be glad to share may 25yrs of import/export experience with you- oh excuse me my full of shit Pro-E,Mastercam,Cimatron adventures.
PS: why use 3 software's when you can use one? \|||/ (o o) ______.oOO-(_)-OOo.____________________ ~ Gil ~ the HOLDZEM=A9=AE king
______ /_____/\ Best Regards, /____ \\ \ Gil Pawl /_____\ \\ / HOLDZEM =A9=AE /_____/ \/ / / /_____/ / \//\ West Chicago, IL \_____\//\ / / USA \_____/ / /\ / \_____/ \\ \ \_____\ \\ \_____\/