I previously posted this in a different group and got one very helpful response, but I thought I might get more responses and more ideas by posting it here:
I am a graduate student in mechanical engineering and pretty new to the motion control field but I have been kind of giving myself a crash course. I need some help with the motion control aspects of the research project I am working on, which requires the control of 5 small stepper motors (possibly these:
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and the ability to be completely portable (ie. no connection to a desktop computer). I would also like the ability to possibly expand the system up to 15 axes in the future. So I need a setup that will control 5 to 15 axes, respond to external inputs from sensors, preferably run on DC power so I can use batteries of some sort, and be as small as possible (at least small enough to be roughly back-pack size, but the smaller the better). Also I greatly prefer that any required software apps be windows based. I have a pretty nice budget to work with so price is not a big factor.
I have been looking into a few different alternatives. First I looked at a "stand alone" box like the one here:
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One problem with this is that although it is "stand alone" I think it is still required that it always be connected to a PC by an ethernet cord, so it doesn't meet the portability requirement. I was also told that it would require some pretty hefty programming and support, so I was kind of steered away from that.
I was told that a PCI buss card controller (such as one from Galil) might be simpler to use, so what I was considering doing is using the PCI card along with a laptop. Laptops of course don't usually have PCI busses as far as I know, but there are available PCI docking stations that could solve this problem such as this one here:
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I was just wondering if anyone has tried a setup like this before and what I might need to pull it off, or if anyone knows of another alternative that might do the job for me.
Also, how do I know what kind of driver I will need for the stepper motors?
Any input about the project what so ever would be greatly appreciated.
Thanks, Jason