Is it normal for wiring to poke out near the arm hinge after a small crash?

Oct 23, 2026 Last reply: 16 hours ago 5 Replies

First reply

aspen_walker

Those wires absolutely matter. On a folding drone that arm is basially a conduit, the motor wiring runs through the hinge area back to the main board, so what you're seeing is almost certainly the motor leads plus a thinner bundle for signals. They're not there for the fold…

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So I clipped a tree branch on Sunday, nothing crazy, maybe a 6 foot drop onto grass. Picked it up expecting the usual scuffed props but when I looked closer there's a little cluster of wires visible right where the rear arm folds into the body. The plastic housing cracked and now you can see straight into it. It still powers on and the app connects fine, motors spin up like normal. That's what's confusing me. Do those little wires actually matter or are they just for the fold mechanism? I've only had this thing a few months and it's been solid untill now.



Part of me thinks if it flies okay I should just tape the housing and carry on, but another part of me worries the arm will fold mid flight since the latch doesn't feel as snappy as it used to. Has anyone flown with a cracked arm hinge like this, or is that asking to lose the whole thing over a hedge somewhere?


Those wires absolutely matter. On a folding drone that arm is basially a conduit, the motor wiring runs through the hinge area back to the main board, so what you're seeing is almost certainly the motor leads plus a thinner bundle for signals. They're not there for the fold mechanism, they're there because the hinge is the only path from body to arm. Which is also why a crack in that spot is worse than a crack anywhere else on the shell.

I cracked the same area on mine after it tipped over on launch from gravel. Powered up fine, flew fine for a couple of test hovers, so I get why it feels like no big deal. But the first thing I'd do is look closely at those wires where the housing broke. If the insulation is nicked or you see copper, stop flying it, a short there will kill a motor in the air and there's nothing you can do about it at that point. If the insulation looks intact you're probaly okay electrically. The latch is the bigger worry though. If it doesn't snap positive anymore, that arm can fold under motor torque mid flight, and when an arm folds it's not a slow failure, the drone flips instantly and you lose it. Tape does nothing for latch tension. Mine held up because the crack didn't touch the locking tab, but yours sounds like it might have, since you say it feels less snappy. What I'd do is pull the shell section off if it's just a few screws and see whether the crack is cosmetic or structural. Plastic epoxy works better than superglue for this stuff, superglue goes brittle and cracks again on the next landing. If the tab itself is broken, replacement arm sections are ussually cheap and the swap is genuinely easy on most models, a couple of connectors and screws. If you do fly it before fixing it properly, keep it low over grass, gentle inputs, and land and recheck the latch every battery. I wouldn't take it anywhere near water or over anything you can't afford to lose it over until that hinge is sorted.

A few months old with a cracked arm housing? I'd check if there's any warranty left on it before spending a weekend gluing plastic. I smashed mine up similar last year and the manufacturer shipped me a replacement shell section for basically nothing, just had to send photos. Also a trick I picked up: mark the end of the crack with a fine marker pen, then check it after a few flights. If the line's grown, the whole section's flexing and you know it's done for. Saved me from a bad surprise once.

Same thing happened to mine after a bad landing off a fence post, crack right by the hinge. Flew it taped up for weeks until I got annoyed and fixed it properly. The thing that acutally saved me was a 1mm drill bit, drilled a tiny hole at each end of the crack to stop it creeping further, then epoxy over the top. That hole trick is what a guy at my club showed me and the crack never grew after that. Check yours every flight though, if you see the line getting longer past your hole then the latch area is taking the load and I'd stop and order the arm.

I'm reading this with a sick feeling because mine has a crack in basically the same spot after it slid off the car bonnet a couple weeks back. Flew it twice since and it seemed fine, but now I'm second guessing everything. When you say the latch doesn't feel snappy anymore, is that something you notice just by folding the leg open and shut, or does it take flying to actually tell? Mine still clicks but it does feel a bit softer than it used to and I can't tell if that's just me imagining it.

Update: went with the drill bit trick from the third reply, tiny hole at each end of the crack and epoxy over the top. It's set overnight and looks solid enugh. The latch still doesn't feel right though, so I messaged the seller with photos like the warranty reply suggested, just to see if they'll sort a new shell. Weirdly the wires look untouched, must've cracked around them.

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