From: ""Key"" Subject: Re: Equipment \ Stock Suppliers / long responce Date: Sunday, October 26, 2003 11:51 PM
I am starting to work on my start-up budget, could anyone
give me a few
suggestions on items that would be used regularly besides
the obvious hand
tools, key machines?
>
> Thanks for any assistance.
>
> R. Place
>
What you need to do what you do. By C.D. Lipscomb, CML, CPS.
Most schools teach you the basics, and prepare you for entry level locksmithing. Then, all you have ahead of you is the rest of your life, learning the business. You will never stop learning if you are any good. Therefore, any schooling you get, is good for you. What comes under the heading of experience is what tools to buy, and what do you really need to work in locksmithing. This article is primarily for beginners, but maybe there is something here for the experienced person also.
I have had many people ask me what they needed to get started. My usual Smart-Alec answer is: "a few loose screws". After one gets those, then they have to look at getting tools to work with. But what to get? How do you keep from buying things you don't need, especially when you may have a shoestring budget? The answer is by careful planning. First, you need to decide what part of locksmithing you are going to concentrate on, at least at first.
The following is a basic list, in no particular order of importance, of the things that all locksmiths have a need for. This is pretty much a minimum compliment of tools for someone doing general work. A specialist, or an employee assigned to doing just a few things may not need every one of these things but generally these are the basic tools that all locksmiths need to work with. This would be a good list to use for the person receiving retraining in the locksmith field to present to the sponsoring agency as a starter list of tools.
A basic list is going to consist of:
a. A good set of screwdrivers, from jeweler's flat and Philips to up to large flats and #3 Philips. A really good set, like Craftsman, is the most economical thing you can buy in the long run.
b. Several sizes of pliers from small to large, including needle nose, diagonal wire cutting, 8" Lineman's pliers, large and small slip joint pliers.
c. Internal, and external snap ring pliers or a combo unit. Don't skimp on the price of these pliers. A cheap set will cause you nothing but grief, and cost you lots of time. Get the best there is.
d. A set of both metric, and SAE, open end/box end wrenches and a set of ¼" and 3/8" drive metric and standard sockets.
e. A 6", or 8" pippin file. I prefer 8" - #4 Grobet file. These will be expensive so take good care of them. Do not loan them out. Taken good care of, they will last for years. Try to cut steel with them, and you will buy a new one soon. You generally use these for wafer type locks, and small pin tumbler locks.
f. An 8" Round impressioning file - #4 Gorbet. Some people like a 6" round file but I find for doing automotive pin tumbler work, that the wider round is better and gives a clearer field to view the pin marks. Some people like a #2 files but I find that this is too coarse for general use even though it cuts faster.
g. A small Warding file - You will need this for working with flat steel keys, and safe deposit keys, and generally where you have to touch up something.
h. A 6" and 10" Mill Bastard flat file (yes, this is the correct name for it.) These are the files that you will use on steel parts, when necessary.
j. A good set of wood chisels, Stanley or better. Bare minimum, you will need a ¼", ½", 1", and 1 ¼". I also took another 1 ¼" wide chisel and ground the width down to a 1
1/8" width. I always have a second ¼" chisel to cut aluminum with. It cuts just like wood, but it hard on the tool. These are the most commonly used sizes.
k. A good sharpening stone to keep the chisels sharp. An Arkansas Stone or a diamond hone will do nicely. Then, learn to use the sharpening tool. Keeping your chisels sharp will translate out into a substantial time savings when installing a lock in a wood door.
l. A case, or canvas carrying pouch to keep the chisels in to keep them from getting dull in the tool box. If they bounce around in your tool box, they will stay dull, and will eventually cut you when you try to get something else out of the tool box.
m. A utility razor knife, the kind with a retractable, disposable blades. Get one that takes standard easily obtainable replacement blades
n. A 12' min measuring tape. Get the 1" wide tapes. It makes it easier to take extended measurements. You can probably get a 25' tape as cheaply.
o. A dial, or electronic digital caliper capable of reading to .001". (Tip: grind the male end that extends out on the end to where it will go down into a pin hole for measuring the depth of pin needed.) You don't need the most expensive one available, but you do want one that is accurate. Don't even waste your money on one that is made of plastic. Like many things, the price of the electronic versions has come down dramatically and may well be worth the extra expense. Guard and store this tool carefully. You will use it a lot.
p. A set of plug followers, both solid, and hollow. Get the hollow, if you can only get one type. You will need several sizes. There is a set sold that has all the popular sizes in it. You can supplement your plug followers by getting different sizes of thin brass tubing at a hobby store, or hardware store. You can also make some pretty good followers out of wooden dowel rods.
q. A .500" combination plug follower that will dump top pins, as made by Keedex, or others. This will probably become your favorite follower, but it won't do it all.
r. A long cylinder cap removal tool for Weiser, and Weiserbolt locks. Get another for Schlage locks. Lab makes a good one out of steel.
s. A Kwickset Tool. This very cheap tool will turn out to be an invaluable tool for removing the clips on all kind of locks. Get yourself a couple of them and guard them well. Everybody will want yours.
t. A small sharp pointed scribe. Many use an Ice-pick for this. However, you will want one that will fit in your pick set and another one to go with your pinning tools. Often, you can find sets of scribes with different shaped ends.
u. A Set of key depth gauges. Keedex makes a good one with Kwickset, Schlage Weiser, and Dexter gauges, but you will need as many different ones as you can get, like Yale, Best, etc.
v. A set of cap removal pliers. Even though this is an automotive tool, it is priceless for all parts of locksmithing.
w. 4" or 5" vice grip pliers for impressioning and general use. You will use these for so many things that you just can't afford to not have one. Get the original Phillips brand, if you can. A large set is very useful also.
x. An impressioning handle, as sold by Pro-lock, Framon, and others. They are so much easier to work with when impressioning that they are well worth the extra expense.
y. A set of basic picks.(you do not need the 100+ pick set that weighs a ton, and has picks that only Houdini would ever use.) A hook, double rake, diamond, ball, double ball, deep hook, and several sizes, large to small turning bars, is enough to start with. Picks are so personal that you will have to experiment to find what you really like. There are several good manufacturers, and they all make good picks. Whichever set you learn on will probably be your favorite all your life.
z. A tubular pick. HPC makes a good one. This is a kinda optional tool, but you will be called on to use it from time to time. (this list is getting long).
AA. A manual pickgun, (E-Z, Majestic, Life-aid, or the like.) You are going to have to make friends with what ever you get, anyway. You may have to go through more than one to get one that is right for you. At first, this is better to learn on than the electric. At least you need to learn to use this before you go on to an electric pick gun.
BB. A set of HSS drill bits, from 1/16" to 1/2" by increments of 1/16" with drill index. If you can afford Cobalt bits, even better, but they break just like the cheaper ones.
CC. A 3/8" variable speed industrial duty drill. Get the best one you can afford. Having a built-in leveling bubble on it is a real plus.
DD. A 6" torpedo level.
EE. A 30" carpenter's level
FF. A 1/2" Industrial Duty Hammer Drill with a hammer on/hammer off selector switch. A variable speed/two speed is a plus. Again, the best that you can afford is the cheapest in the long run.
GG. A set of concrete/masonry bits from 1/8" to 1" by 1/16" increments. Having these will often keep you from dulling up your HSS bits.
HH. A 13oz. Claw hammer. This is as big as you normally need. A 16 oz. is a little clumsy but it depends on what you feel comfortable with. When getting a hammer of any sort, make sure that the face of the striking surface is parallel with the handle. If not, you will have a hard time driving a nail, or anything else. If the hammer you have is does not have a parallel face, then grind it till it does.
II. A small and A large ball peen hammer.
JJ. A small plastic mallet or rawhide mallet. The plastic works fine and is cheaper.
KK. A small brass locksmith's hammer. You will just be surprized how much you will use this, and besides, my office manager says they are "cute".
LL. A set of good quality cold chisels. If you can afford only one, get a ½" wide one but get a good one. It won't dull up nearly as fast. Then, keep it sharp. Again, this is a time saver in the long run.
MM. A 9.6v(or higher) variable speed rechargeable battery powered drill with 110v charger, and 12v. charger. Variable speed is a real plus here, as you will use it as much for a screw driver as a drill. The higher voltage units, 12, 14, and 18 volt models seem to last longer between charges, and have more power. Again, if you are in this for the long haul, the best one is the cheapest.
NN. A set of driver bits for the battery powered drill with magnetic drivers, and extended length bits in flat, #2 & #3 Phillips bits.
OO. A tool apron, or tool belt similar to a carpenter's Belt, with an electrician's type pouch. A set of suspenders for this belt is good for when you have to wear it on the job all day. This is especially helpful for when you have to go to multiple places, deep into a plant and carry a lot of hand tools.
PP. A hard hat, gloves, Safety glasses, and safety shoes. You will often go onto jobs where they will require all of these, just to get in the gate. If you wear glasses, get the clip-on safety shields that go on the arms from your optometrist. Having all this is another time saver. If you don't have them, you will have to wait until you are fitted out by the guy showing you the work. If you have them already, you have saved 5 minutes. Remember that you are probably getting paid for the completed job, not by the hour. And besides, the job doesn't pay any more for pain and blood expended.
QQ. A uniform. Preferably, matching dark blue work clothes. Dark blue does not show up grease and graphite stains, so that 3 washings down the road, you don't look like a greaseball. Work clothes don't tear as bad as other clothes and don't cost any more. It is a matter of economics. Uniforms may or may not be provided by your employer but even if not, it is the best way for you to go. Anyway, it tends to set you out ahead of the rest. A person that looks like crap, probably is that kind of workman, too. Looking good will tend to get you hired, whether it is an employer or customer. Looking neat and well groomed gives you an edge with the customers too. In this day and age, we need all the edge we can get.
RR. A good set of broken key extractors including several spiral tools. Get several spiral extractors as you will break them often. These can be supplemented with jeweler's scroll saw blades that are extremely fine.
SS. A set of dental picks of several different shapes for probing and working with small parts. You can usually find these at a good Hardware store.
TT. A Downey pin, or large upholstery pin, or a straight probe made of wire. Actually, several different diameter wire probes, made of music wire would be best. Music wire can be obtained at any hobby shop. It is tempered spring steel and is good for many uses.
UU. A set of torx drivers, the kind with the foldup handle.
VV. A set of tamper resistant bits with handle including several different shapes like tamper proof torx, tamper proof Allen, and others. Sets of these are available from various screw vendors.
WW. A set each of ball end, SAE and Metric Allen wrenches, from very small to very large(1/2" or so).
XX. Tool boxes to hold all this stuff that you can lock up. Over your career, you will lose more dollars worth of tools to people working with you borrowing them, than to any thief.
YY. A pair of formed end tweezers, and a pair of surgical splinter tweezers. The first you will handle pins with easily and quickly, and the other you will be able to remove all those brass splinters that you will fall heir to. The reason that I include tweezers just for splinters is that if you don't get the brass out right then, it works itself inside and it never goes away. It just builds up cysts, and festers up every so often.
ZZ. A hand nibbler. This is a sheet metal nibbling tool that cuts a small square notch out of a piece of sheet metal up to 16 gauge metal. You will use this to good effect to cut out residential lock strikes when adjusting for house movement. You can get these at a good hardware store, and some electrical supply houses. W.W. Granger has these tools listed in their catalog.
AAA. A good sliding blade combination square for laying out the location of holes to drill, locks to install, etc. The removable blade will be very valuable for making precise measurements also.
BBB. A set of Bi-Metal hole saws. If you can't get an entire set, you will need theses sizes, 1", 1 1/8", 1 1/4", 1 5/8",
1 3/4", and 2 1/8", and the mandrels for them. Always have an extra pilot bit. They will always break at the most in-opportune time. Be sure to get hole saws that say Bi-metal. Bi-metal hole saws will also cut steel doors as well as wood.
CCC. An automatic center-punch. Get the smaller, pen sized one if you can't afford both the large and small. These are great for staking retainer caps, and removing security screws as well as marking for holes to drill.
DDD. A set of removal tools for one way screws.
EEE. A Dremel tool set. Get a good one with all the bits. Then get a carbide cutter and extra cut-off wheels. The fibre reinforced discs are best and the safest. Several companies make this type tool. Ryobi makes a pretty good one.
There is just no end to this list of tools. This could run pages and pages. Everyone that reads this list will be able to add something left out. The above is what I consider to be a average compliment of basic locksmith tools that a person would have accumulated after a short time, if he was well equipped. This is a bare minimum of what a self-employed person needs, and this is just "hand tools". After a person has been working for a while, he, or she will have accumulated quite a bit more than this. It is amazing how it adds up.
This has not even begun to address the pin kits and key machines needed. This depends on where you go in locksmithing. Locksmithing costs as much or more to get into as any other craft does. It is not unusual for a locksmith who does general work, and is set up to do everything, to have 30 to 40 thousand dollars worth of tools and supplies and still not have it all. That doesn't include stock.
After this, you get into the specialized tools for the type locksmithing that you are going to do. Each field of locksmithing has it's own tools. Most of the larger, more expensive tools that you use will be furnished by your employer. Some won't.
There are many disciplines in the physical security field. The areas include, but are not limited to the following: Automotive, Openings, Residential, Commercial, Industrial, Bank and Vault, Safes, Detention, Access Control, Key Duplication, General Shop work and Repairs. Each of these niches within the industry takes special skills, and in some cases special tools to work in that field successfully. Each of these areas of expertise have tools peculiar to them with a similar long list that you may or may not be able to use elsewhere.
As you can see, just having the basics will be expensive. When you set up to be able to do everything, you are going to drop a real pot full of money. I don't presume to tell you that this is all you need, or that everyone needs every item that I list here. This article covers tools that I have found over many years to be useful and necessary to work with for myself. What you actually get to work with is up to you. These are just my suggestions.
C.D. Lipscomb,CML,CPS. Corsicana, Texas ========================== Tools for Service Van
Key Duplicating Machine Key Blanks Lock Pinning Kit Different Auto Pinning Kits Master Lock Pinning Kit Whatever Pinning Kit Extension Cord Cordless Drill Corded Drill / 1/2" Chuck Jig Saw Side Grinder Hack Saw Tools / Screw Drivers, Sockets, Wrenches Ect... Drill Bits / Good Ones Lock Installation Jig Lock Drill Bits Picks Followers Master Followers Pin Tweezers Invertor or Generator / At Least 1200 Watt / 1600 Watt is Better Jumper Cables / Auto Flashlight Inspection Light Auto Opening Tools Impressioning File / Pippin Flat File Vice Grips Code Resource Code Machine or Key Clipper Lock & Key Reference's / Auto, Residential, Commercial
g'luck