I have what I think is an interesting problem, but I feel that it has probably been solved somewhere else out there. Maybe the problem hasn't been solved exactly like I am describing it, but I'm sure some similar ideas exist. But I have looked and talked to a lot of people about this and so far I haven't been able to find a solution. I'm really hopeful that someone out there will be able to help. So on with the problem...
I am running a process that is filtering out garbage & gravel pieces. (2 inches & smaller). These pieces are falling down into a pile after they are screened out. (Dropping probably 15 feet). I need to be able to sort the two types of material before or after they have fallen down into the pile. (Before/while they are falling would be the most ideal solution).95% of the garbage is very light when compared to the weight of the rocks that are passing through. So if I could automatically sort the product into two piles based on weight, I would be very happy to manually remove any heavy garbage that snuck in. The reason why I can't sort it all manually to begin with is because of the amount of material that is being screened out. We will create a pile of 2-4 tones each day of this garbage & gravel mixture.
The problem can really be summed up by saying that I would like to sort items by weight and prefer to incorporate the energy of them falling 15 feet in someway. Due to the volume of product that we are doing, the solution would have to be something that is easy to maintain and not too complex to do. (The quicker and easier the better).
But does anyone have any ideas or related suggestions? I'd love to hear from you!