Hi everyone!
I am not myself a mechanical engineer. I'm trying to create a wind- driven kinetic sculpture that is basically a big music box. Nothing profoundly complex about it. I was hoping to get some advice if possible. If I'm posting in the wrong place, let me know.
I've been looking into it and understand that I could probably create a windmill attached to a hub and use bearings, keyed shafting and keystock, some gears and perhaps a flex joint or universal joint to transfer the torque from the fan to a drum upon which would be mounted some clapper type things to strike some chimes.
I'm having a bit of trouble with the following issues
1) How to get the shafting, hubs, gears, and bearings affordably. I don't need precisely machined parts, they just need to work together. If I could scrounge the parts from some piece of junk, I imagine that would add to the 'art cred' of my project. On the other hand, scrounging generally results on incompatible or inappropriate parts. Suggestions welcome about how to acquire this sort of gear cheaply.2) How do I get my windmill to rotate? I've seen huge windmills here in Cali at various wind farms, but I'm not privy to the inner workings. If any could suggest a proper shaft/bearing/gear layout to enable my windmill to rotate to meet the wind like a weather vane, I would be profoundly grateful.
3) Clappers -- what to use? At the moment, I've cut some EMT electrical conduit as chimes and they sound quite nice. I'm hoping to mount them in precise placement near my rotating drum so that I might mount some simple clappers in the drum to strike them in the appropriate sequence and combination to make a song -- like a music box! I'm having trouble picturing what form these clappers might take. As you can imagine, the chimes are not particularly mobile and anything too rigid wouldn't serve well as a clapper. I'm thinking it needs to be flexible and welcome suggestions.Any tips are welcome!