Hope you guys can help. My A/C system has what actually may be 2 problems. Last month, I started to notice water (condensation?) around some of the outlet vents - mostly the ones closest to the air handler (which is in the attic). I pulled to cover off the evaporator to see if it was clogged; it wasn't, but in cleaning away the small amount of crud that had collected, I bent one of the capillary tubes, and it started to leak. Closed the valves on the condenser unit, let the pressure bleed off, and repaired the pin-hole with epoxy. Also found the condensate drain was plugged, so I blew it out, and figured that was the cause of the original problem. Recharged the unit, and put it back into service. The epoxy repair seems to be holding.
Now I am getting really poor cooling, and still getting the water at the vents. The drain line is still clear. The air flow is OK - just not cold enough (yesterday, the air coming out of the vents was 71, with the outside temp at 86). I still need to take a closer look at one of the return ducts to make sure it isn't leaking and sucking in hot, moist air, but I suspect it's OK. What other causes are there for the water at the vents (it really seems to be coming from inside the duct, not condensing on the outside and running down). Also, although I have a few books on A/C, they are heavy on theory, without much in the way of practical rule-of-thumb tips. My high side pressure is set at ~30 deg F above the outside ambient at the condenser unit, but I don't know what I should read on the low side (this is R-22). How can you tell if the filter/dryer is clogged? Any other ideas?
BTW, my air filters are clean, despite my cats' and dog's best efforts to plug them up.
TIA, Joe
PS - some of my ducts are sheet metal - to keep this on-topic for this NG.