FCAW VU VD TACK TACK TACK

Jun 18, 2025 Last reply: 1 year ago 3 Replies

I just went after it, and I discovered even at higher powers TAC TAC still works with difficult welds.



The uprights on the gooseneck trailer are not vertical on the front. I'm taking two piece of 1/4" (6.35mm)thick angle to make the equivalent of a piece of channel across the front that is vertical so I have a vertical surface to weld the jacks to.



I tacked the top of each piece, measured to the top edge and bottom edge of the trailer frame to get them perpendicular to the frame, adjusted with a hammer, and then tacked the bottom.



The tacks went fine. The horizontal weld on the top went fine. Even given I had to fill a gap left by a fishplate/repad. Vertical up went terrible. Vertical down went marginally better, but you are suppose to weld FCAW with a trailing angle due to flux inclusion. Neither made me happy. I welded the two pieces together in the front by stacking tacks as if I was welding pickup beds or sheet metal. Except for being a bit taller than I might like it looked pretty good. It also cleaned up decent. Well for a shade tree farm mechanic anyway. Of course I had to then grind that weld flat which showed my terrible results. Not as bad as you might think. In 12 inches of weld I did have a few tiny pockets exposed, but only a few. 4 or 5 at most. Probably flux/slag inclusions.



I've done vertical welds with FCAW before, and I have welded over head with it. The problem is I don't do it often enough to remember what worked last time, much less develop any muscle memory.


Now to make the mounting surface for the other jack... after I have another glass of water. Its hot out there.



I am not looking forward to welding the jacks on. That will be another



48 inches of weld... probably stacking tacks.

I just went after it, and I discovered even at higher powers TAC TAC still works with difficult welds.

--------------------------------

I just made a trailer hitch for my tractor from 1/4" x 2" angle. Since the hitch ball bolts onto the weld between the two angled sides I had a pro do it for better penetration and $10. He did a gorgeous job that I admired for two minutes, then milled flat.

On 6/18/2025 4:34 PM, Jim Wilkins wrote: ...

I needed it done, so I did it myself.

So maybe you have a welder near you who will do a small job and not jerk you around and waste your time. I probably do to, but I don't know who it is, and I am tired of looking. Bob La Londe

--------------------------------- Like you I do everything I can myself. This job was the exception and he had sold or given me the metal for several projects.

I had my vehicles inspected at a high class Audi/Porsche repair shop and he didn't tighten the lug nuts. Usually I check them with the torque wrenches I carry, this time it was raining and then I forgot. I noticed when one had fallen off after 3 months, and replaced it from the rear-mounted spare tire.

Amazon's email keeps telling me an item has been delivered when it hasn't, and tracking says sorry, tomorrow. My cell service has a data-used display that's always a day or two behind, they "fixed" it by adding a second one because they couldn't fix the first. My complaints are minor because I have as little to do with people as possible.

I try to go out of my way to do business with people who treat me right, but that list is pretty small.

Join the Discussion

Have something to add? Share your thoughts — no account required.

Didn't find your answer?

Ask the community — no account required