Make Shift Bead Breaker

Dec 28, 2025 Last reply: 6 months ago 8 Replies

If you hung around shops and work spaces at any time I'm sure you have seen and heard all kinds of things. Yes split rims are as dangerous as they say they are. I never saw one go, but I met a fellow who was leaning over one when it went, and it bounced him off the ceiling 16 feet up. Broke a couple ribs, and took the tips off two of his fingers.



I'm in the process of slapping some new rubber on the '42 GPW to make it a little easier to roll around the yard. Breaking down the old tires (not split rims) was quite a chore. Nothing work. The bumper jack trick didn't even make the beads break a sweat much less break loose. I bent the lever on the bead breaker on my manual tire changing stand, and the hydraulic bead breaker I bought wasn't (in my opinion) setup right. Over the last few months I played with all of that.



The hook feet and the press foot on the air over hydraulic bead breaker were no in a line in the shelf state. Made it impossible to get them in between the bead and the rim. I unbolted the hook feet, and machined



0.180" off of them and it looked a lot better, but I still couldn't get them in between. Not even with a 3lb hammer. I tried hammering in wedges, and that was okay, maybe, but it wasn't enough.

Now to be fair those tires have been on those rims well over 40 years in one of the hottest climates on earth. I imagine the rubber is melted and extruded into the pores in the metal.



I soaked the bead with penetrating oil, and invented my own slide hammer style breaker bar. I ground the pointy end of my straight pick flat, and slid a post driver over it. BAM! Slide hammer style bead breaker.



IT DID NOT BREAK THE BEAD. Maybe if I kept at it way to freaking long it might have, but it did give me enough purchase to drive the hydraulic bead breaker in between. After several presses I was able to get the bead off the bead seat.



Then it wouldn't flex enough to come off the rim. My duck foot was a total waste of time. Its fine for soft pliable tires, but this thing was half rock and half rubber band. I had to cut the beads with a sawzall to get it off the rim. That first tire took me well over 3 hours. Maybe closer to 4. I had to take a break after that. First I sprayed all the beads with penetrating lube.



When I worked up the gumption out back of the shop again, the second tire took me just 30 minutes. It was all the same work, but no wasted work. It actually seamed easier, but 30 minutes to get a tire off a rim is not what I would call easy.



The third tire seemed easier than the second, but it took a little longer. I guess I'm getting old.



Anyway, if the wedge end isn't to sharp a straight pick and a post driver make a fair slide hammer style bead breaker. I bet it would work pretty good if the tires weren't nearly rock hard and dry rotted in place. A cheap Chinese air over hydraulic bead breaker works pretty good if it can actually get some purchase to do its job.



I still haven't dragged the 4th tire over to work on it. I needed to take another break.


He figured the only reason it didn't kill him is it caught him flat and he was a skinny little guy.

Maybe a knife fight he'd not won years before saved his life. I asked him once why he barely ate at a meal, and he said, "I got in a fight once, and the other guy's knife was a little longer than mine. Ain't much stomach and intestine left after they put me back together. I can only eat a little at a time."

Interesting fella. The kind you didn't ask him about stuff he had if he liked you. He'd likely just give it to you. Took me a little growing up to learn not to take advantage of folks like that.

Hi Bob, For your 4th tire, try placing in the kitchen oven for 20 minutes at 250 degrees!! Then beat it again??

Les

My kitchen oven is not quite large enough. I guess this is a good reason to buy that giant powder coat oven I have always wanted.

Glad I could help with the purchase of your next toy!!

Now that I have put out several thousand dollars based on your recommendation... How exactly does it help with that tire problem?

That will be a mystery until you try it!! If it fails then return it as improper advertising!!

Then again you could just try a Burn Pile on the back 40!!

Use the giant powder coat oven to satisfy your other goals!!

If you hung around shops and work spaces at any time I'm sure you have seen and heard all kinds of things. Yes split rims are as dangerous as they say they are. I never saw one go, but I met a fellow who was leaning over one when it went, and it bounced him off the ceiling 16 feet up. Broke a couple ribs, and took the tips off two of his fingers.

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The Army motor pool had a cage welded from rebar for inflating split rims. The bulge on one side showed why it was needed.

I've heard of beads being glued so they wouldn't pull loose after running flat and could be patched and reinflated on the road. The tires on my older garden tractor were glued too tightly for me and almost for a tire shop.

After cleaning the bead seating surfaces what do you paint them with?

I use the rust conversion primer from the local auto parts store . May or may not follow up with a "finish"coat depending on how pressed I am to get the tire back in service .

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