Hi,
I'm working on a project named ALR2 (autonomous long range rover), based on a 1/10 scale off-road RC car (traxxas e-maxx) and I would like your opinion on how to ajust its suspension in order to carry robotic payload. I've came up with my own way of doing it, but I'm still open to other solutions that may be easier or more efficient.
The goal is to have the rover carry the required payload at reasonable speeds (about 10 mph) over rough terrain with a good suspension dampening These [electric] cars have individual suspension for each wheel (actually two shocks per wheel), but the problem is that they come adjusted for racing, not for carrying payload. In order to carry my stuff around (cpu, batteries, sensors, microcontrollers, etc - estimated worst case of 8Kg) I need to adjust the suspension by replacing the springs and shock oil. I already have a set of springs and oil of different thickness.
I came up with an idea on how to test which setup is more appropriate without having to devise complicated mathematical models for each one of the shocks.
Here's what I'm doing: I've installed 3 LEDs on my rover of different colors. All three leds are pointed to one side of the rover. LED 1 is positioned in the front, LED 2 in the rear and LED3 on the camera platform (that is 6 inches higher than the rest of the rover). In my garage, I've put a few obstacles of different sizes in the rover's path, and then at night I use a 35mm camera to take a picture of the rover going through the obstacles. I open the shutter before the rover starts going through the obstacles and close it after the rover went through the bumps. (I was a professional photographer, so photo technical details are under my domain).
The result is a picture with 3 line on it. Well, if the surface is flat and acceleration/braking isn't too heavy (causing the nose to go up under accel or the front to dive on braking), then the two LEDs positioned on the rover base will overlap.
I guess it works (I've already took a series of pictures with the rover without load), the goal is to find one suspension setting that under desired load, produces a picture where LED lines are more or less straight.
The drawback of this method is that I'm comparing suspension settings on a very limited scenario (artificial bumps on a 15ft route), do you think this would be enough? Any other ideas?
I'll post some pictures somewhere after I finish my testing.
Padu
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