crossposted to sci.engr.joining.welding and sci.electronics.design please manage followups intelligently, thanks.
I've fashioned sort of a paper catcher for my Canon printer, with .040 TIG filler rod and duct tape. So I thought it'd be cool to spot-weld it, and so I STFW spotwelders and realized I have a scrap microwave oven (I don't know if it works or not, but I have two others anyway) and access to a machine shop, so I'm contemplating what it would take to make one. I have in mind something on the order of a fat pliers, but insulated. I can get "glass pliers" at McMaster-Carr,
but I wonder what kind of temp. they'd stand up to - alternatively, does anyone know of either something like that that would handle high temperatures, or from experience, tell me not to worry because the electrode holders only get up to XXX deg. C or something. I've worked with "Garolite," which is basically phenolic - very nice to machine with, but it scorches. But maybe a couple of lumps of copper wouldn't get too hot doing .040 steel wire at 4VRMS.
And, if anybody's done that before, (.040" dia. 308L SS), what kind of amps could I expect? They recommend #4 wire, so I expect maybe close to 100. (hmmm - how many amps does it put out at maggie voltages? How many watts was the oven? Ah, that's it.) 750W @4V = 187.5A. Hm. But for a very short period of time, and that's assuming superconducting 308. I guess I should just do it, and borrow an amprobe. Or watch the joint.
So, can anybody recommend either glass-filled epoxy, garolite, or something else for an electrode holder? And is brass better than copper for the electrodes, because it's harder?
Thanks! Rich