| Martin X. Moleski, SJ wrote: | | > You're not going to get batteries that are crashworthy and can | > keep your payload in the air for 30-60 minutes for anywhere near | > $500. That kind of battery technology will cost you around $3000 | > just to get into the ball game (chargers & extra sets of batteries | > to allow more than one flight a day). If you crash the best | > batteries (lithium ion), they may blow up and set everything on | > fire. | | I beg to differ on that. | | The battery for taht duration will not be highly stressed or get at all | hot. | | Packing them in foam in a crash cell would be entirely feasible
That much I agree with.
| and a $500 target is IMHO achieveable.
I'm not so sure.
The cheapest LiPo batteries I'm aware of are the emoil cells that come with the Milwaukee power tools. You get 7 3000 mAh cells that can do
10C discharge rates for about $100. (NiCds are cheaper, but since we're looking for very long duration, LiPos are likely the way to go.)
Assuming that we'd need 300 watts average to keep the Sr. Telemaster in the air (this is just a ballpark figure) and each emoli cell provides about 12 watt-hours, to keep things up for a hour will require about 25 cells, which will cost about $350.
I didn't run it all through Motocalc, but that 300 watt figure is based on roughly half of a bushing 0.40 engine's maximum output. As long as the plane is lightly loaded, that might be enough to keep it up. (Of course, those 25 cells will weigh more than the 0.40 engine and fuel tank they're replacing, so my estimate may very well be low.)
However, that $500 figure is supposed to also include the plane itself. A Senior Telemaster ARF is $209 at Hobby Lobby. Let's assume that nothing else is needed to assemble this.
You're probably looking at about $200 in brushless motor and ESC. At this price you won't get a big one -- probably just big enough to fly the plane around, but you're not looking for high performance here. Going for a brushed motor probably won't save enough money to justify the generally lower efficiency.
A RX will cost you about $50. Two servos (we're going for bare minimums) $20 more. Any old TX will do, so let's say that's free.
With 25 cells to charge at once, you'll want a pretty serious charger, but since we're on a pretty serious budget, let's say $100 for a charger.
So with only one battery pack (remember, Marty is playing a different ball game -- he's being a bit more practical) we're looking at $350 + $209 + $200 + $50 + $20 = $829 -- signifigantly higher than that $500 budget. Even if we go for half the cells so we only get a 30 minute flight, that's only $655.
And those Emoli cell are roughly half the price of anything else out there -- but you'll have to build your own packs.
It could be done relatively cheaply, but I don't think $500 is reasonable unless you already have a lot of the needed gear.