Grounding in hazardous atmospheres

This came up at work recently and I'm not convinced it was dealt with properly so I thought I'd pose the question to the group and see what you guys thought....

We have a solvent reclamation machine that was recently installed. It is technically not in an explosive atmosphere but there are explosive drums of solvent connected to it...

The machine and the drums required grounding, and the commisioning instructions were confusing. Additionally the Field engineer did not seem to know what to do - he was more of a software guy...

We bonded the machine direct to a main ground with a #8 wire and the drums have ground cables clamped to the fill pipes and then directly to ground as well.

While this will serve to keep the system at zero volts it is a very low impedance path to ground, and should a charged body approach any part of the machine especially around the drums, there would probably be an arc discharge. Seems to me this is not what was intended by the grounding system

For electronics work (my background) we use mats with a relatively high impedance to slowly bleed charge potentials down to prevent the arc....

I've looked through the NEC but have not found any rules specifically relating to this problem....

I know from my compliance testing background that we used resitors in ground paths to minimise the arc discharge in areas other than the equipment under test, and there are standards that describe what and where they should be....

I dont want to allow ignorance to create a dangerous situation here but none of the plant electricians knew anything...

Any thoughts???

henry

Reply to
weco
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On Sat, 22 Nov 2003 11:14:53 -0600, "weco" Gave us:

You could also core drill the floor, and drive a ground rod right at the machine site.

ESD is probably not too well covered by the power distribution boys.

What you need is an area around the machine that has a bona fide conductivity to both the machine, and ground. say ten feet...

Then, ALL personnel approaching the machine must have heel straps on.

THEN, you need posts with ESD mat, grounded surfaces on them, near the machine so that personnel can be doubly sure that they are discharged before touching any metal on or near the machine.

The problem here is that ANY arc, however small, is likely to be above the flash point temp of the gasses involved.

Who would risk it? Not me.

Oooops... see above. Standard ESD procedures should work, if you think of using high resistance mats to slowly discharge any accumulation on personnel, as THEY are the charged element, when not grounded. DO NOT use metal touch points as there would STILL be an arc. The safest hedge is the heel straps as they ground the person, even as they approach the machine, and with each step.

Merely walking across the room in insulated shoes can allow one to pick up several hundred volts of charge, right out of the air.

Reply to
DarkMatter

On Sat, 22 Nov 2003 09:25:44 -0800, DarkMatter Gave us:

Also... use good, flowing ventilation in the area to keep any whisps of vapor from accumulating into prospective pockets of pain.

Reply to
DarkMatter

One doc is nfpa.org NFPA 77 - Recommended Practice on Static Electricity

--s falke

Reply to
s falke

For starters:

Generally, the thing that causes a concern with solvents is static elctricity when unloading the material, or moving it from Point "A" to Point "B".

Grounding shold be to bond the area to the same point, so that the entire system rises as one as faults may occur. (For instance, a lightning strike should see the entire area rise as one voltage level; trying to stay at Zero is both difficult and also may be causing a problem).

Put a cable which is tied to the main ground on the vehicle unloading the solvent, and also ensure that any pipelines moving the solvent are bonded well to your main ground system.

HR.

Reply to
Rowbotth

this is for me where the confusion begins

the words "bonded well" ..does that mean a heavy guage conductor to ground? for the main operating components of the machine where there are heaters or motors this makes sense, but for areas like the solvent drums I'm not sure it does. It almost seems like you have to evaluate which hazard is more likely. A motor fault wont be an issue at the drum if the motor is well grounded...static wont be an issue around the motor - assuming it's not in the explosive atmosphere... I'm going to look into the standard that has been suggested....hopefully they will have an answer, but it reall seems like this is not a "one method always works" situation....

do most of you guys use low impedance grounds in situations like this?- my understanding of well bonded... and if so what do you use as the rule for the ampacity of the ground conducter?

thanks for your thoughts

henry

Reply to
weco

Do you have a ground grid around your entire facility, or at least around the part where you are dealing with the solvent? I know some facilities do; I am assuming you would have this. (This would be so you could provide a common ground reference point to your entire facility; I thought it was common practice for the past 30 years or so.)

That is what I am talking about when I say you should be "bonding" to your ground system; be it the vehicle off-loading the solvent or the pipeline transporting it.

I suppose if you do not have a common ground grid for your facility, you could create a triad with 3 10' rods in an eqiliateral triangle 10' apart - or 3 20' rods in the same configuration 20' apart... And then tie your static ground to this.

(If you want, go off-line with this and we can talk one to one.)

HR.

Reply to
Rowbotth

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