looking for big inverter

Does anyone make a large inverter? I'm exploring the idea of running things entirely off-grid. So I'm exploring what all could be done with various elements of solar, natural, and renewable power sources to see if this might be practical and what constraints it may have when it comes time to do this.

But one limitation I have found is that inverters seem to all be on the small side and with only limited ability to "stack" them. The largest I have seen is 6000 watts. The largest Xantrex model (besides their three phase grid tie units) is just 5500 watts. It can be "stacked" up to 2 units either parallel (120 volts only) or series (120/240 volts). But 11000 watts is a little on the wimpy side and you can't parallel a stacked pair.

I could just have multiple systems (probably 2 to 4). But that makes more of a wiring nightmare. It would be easier to have a larger inverter. And I would be more comfortable with having a single unit that does the

3-wire system for 120/240 volts integrated. I have no committment on the DC side voltage, but I'd like to be sure it is within the range that can be handled by common circuit breakers from Square-D and Cutler-Hammer.

The built-in charger in the Xantrex (and many other) units is also not useful. For example, AC power sources might not be able to support the peak demand, but I would certainly want to have them supplement batteries in those cases. The goal of this is to be off-grid, not as a backup for utility outage.

Anyone know of larger single-phase inverters that are in, or can be stacked to be in, the 15 to 50 kW range at 120/240 volts?

Separate chargers (AC to DC converters) would also be nice, especially if they can handle really weird power (wide voltage and frequency variation).

Reply to
phil-news-nospam
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Probably much more capacity than you will ever want is the inverter at the Sylmar Intertie Station in California. It is used to send and receive power at -0.5-0-+0.5MV dc to ac at something like 1200A. It was manufactured by a Swedish company. You can find out its name by Googling. Will that be large enough?

Bill

-- Fermez le Bush

Reply to
Salmon Egg

yes indeed.

the "Cadillac" is considered by some to be made by Liebert

formatting link
at present one of my locations uses a 15 kW Powerware unit, upgradeable to

20K with more modules
formatting link
other makers are GE and APC and MGC

mine uses a series bank of gel cells to produce 208V 3 phase. the conversion process is continuous. in other words all the mains power is rectified to DC then regenerated to AC. this gives you a warm fuzzy feeling when lightning storms pass by and a couple dozen 'mission critical' computers and servers are running.

Reply to
TimPerry

Some examples (not an offer or advertisement, posted only for information): (basically list prices)

XANTREX PV-SERIES LARGE INVERTERS & ACCESSORIES PV "S" Series Inverters (2nd generation PV-series complete w/ DC & AC discos, nite disco, & isolation transformer) Xantrex 100kW, HE, 3-ph 208Vac, LCD display, w/ 208/120vac iso transformer $81,100 Xantrex 100kW, HE 3-ph 208Vac, LCD display, w/ 480/277vac iso transformer $81,100 Xantrex 225kW, 3-ph 208Vac, LCD display, w/ 480/277vac iso transformer $128,846 PV Series Inverters Xantrex 10kW Intertie Inverter, 3-phase 208Vac, LCD display $8,473 Xantrex 15kW Intertie Inverter, 3-phase 208Vac, LCD display $12,220 Xantrex 20kW Intertie Inverter, 3-phase 208Vac, LCD display $15,452 Xantrex 30kW Intertie Inverter, 3-phase 208Vac, LCD display $20,989 Xantrex 45kW Intertie Inverter, 3-phase 208Vac, LCD display $26,647

(Most Grid-Tie Models can not operate without a grid)

BALLARD INTERTIE INVERTERS Grid-Tie Models (MSRP) Ballard Ecostar 480V 75 kW inverter/transformer $61,500 Ballard Ecostar 480V 30 kW inverter/transformer $27,500 Ballard Ecostar 208V 30 kW inverter/transformer $27,500

SATCON LARGE INVERTERS & ACCESSORIES (MSRP) AE-30kW PV Series Inverters SatCon 30kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $30,555 SatCon 30kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $31,275 SatCon 30kW 1-ph 240Vac w/AC & DC discos, iso trans, display & comm port $36,110 Sub-Combiner w/ 3 100A circuits. For 30 or 50 kW SatCon inverters. $509 SatCon 6 to 10 Year Optional Warranty Extension for 30kW 3-ph. $2475 SatCon 11 to 15 Year Optional Warranty Extension for 30kW 3-ph. $4950 SatCon 6 to 10 Year Optional Warranty Extension for 30kW 1-ph. $2925 SatCon 11 to 15 Year Optional Warranty Extension for 30kW 1-ph. $5850

AE-50kW PV Series Inverters SatCon 50kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $35,000 SatCon 50kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $35,910 Internal Sub-Combiner w/ 3 100A circuits. For 30 or 50 kW SatCon inverters. $509

SMA INVERTERS Commercial/Industrial Inverter Sunny Central 125kW Grid-Tie Inverter w/ transformer & discos $63,000

SatCon 6 to 10 Year Optional Warranty Extension for 50kW 3-ph. $2835 SatCon 11 to 15 Year Optional Warranty Extension for 50kW 3-ph. $5670

AE-75kW PV Series Inverters SatCon 75kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $53,000 SatCon 75kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $54,095 Internal Sub-Combiner w/ 6 100A circuits. For 75 or 100 kW SatCon inverters. $955 SatCon 6 to 10 Year Optional Warranty Extension for 75kW 3-ph. $4293

3SC-75A-15YR SatCon 11 to 15 Year Optional Warranty Extension for 75kW 3-ph. $8586

AE-100kW PV Series Inverters

3SC-AE-100-60-A SatCon 100kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $66,000 3SC-AE-100-60-D SatCon 100kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $67,275 3SC-SC6 Internal Sub-Combiner w/ 6 100A circuits. For 75 or 100 kW SatCon inverters. $955 3SC-100A-10YR SatCon 6 to 10 Year Optional Warranty Extension for 100kW 3-ph. $5346 3SC-100A-15YR SatCon 11 to 15 Year Optional Warranty Extension for 100kW 3-ph. $10692

AE-135kW PV Series Inverters

3SC-AE-135-60-A SatCon 135kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $80,000 3SC-AE-135-60-D SatCon 135kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $81,460 3SC-SC9 Internal Sub-Combiner w/ 9 100A circuits. For 135 kW SatCon inverter. $1,435 3SC-135A-10YR SatCon 6 to 10 Year Optional Warranty Extension for 135kW 3-ph. $6480 3SC-135A-15YR SatCon 11 to 15 Year Optional Warranty Extension for 135kW 3-ph. $12960

Bill Kaszeta Photovoltaic Resources Int'l Tempe Arizona USA snipped-for-privacy@pvri-removethis.biz

Reply to
Bill Kaszeta / Photovoltaic Resources

Using a single system gives a single point of failure.

Reply to
operator jay

Reply to
**THE-RFI-EMI-GUY**

| Probably much more capacity than you will ever want is the inverter at the | Sylmar Intertie Station in California. It is used to send and receive power | at -0.5-0-+0.5MV dc to ac at something like 1200A. It was manufactured by a | Swedish company. You can find out its name by Googling. Will that be large | enough?

I've seen pictures of that and some others like it. The shipping and installation costs are gonna be a killer :-)

Reply to
phil-news-nospam

You missed an aspect of my original quest. The power source is not AC. The above mentioned units are UPSes that take AC in (DC is an intermediate step). I'm looking for true inverters that take DC in, not AC. So a UPS does not qualify.

Reply to
phil-news-nospam

On Fri, 03 Nov 2006 03:04:26 GMT Bill Kaszeta / Photovoltaic Resources wrote:

| XANTREX PV-SERIES LARGE INVERTERS & ACCESSORIES | PV "S" Series Inverters (2nd generation PV-series complete w/ DC & AC discos, nite disco, & isolation transformer) | Xantrex 100kW, HE, 3-ph 208Vac, LCD display, w/ 208/120vac iso transformer $81,100 | Xantrex 100kW, HE 3-ph 208Vac, LCD display, w/ 480/277vac iso transformer $81,100 | Xantrex 225kW, 3-ph 208Vac, LCD display, w/ 480/277vac iso transformer $128,846 | PV Series Inverters | Xantrex 10kW Intertie Inverter, 3-phase 208Vac, LCD display $8,473 | Xantrex 15kW Intertie Inverter, 3-phase 208Vac, LCD display $12,220 | Xantrex 20kW Intertie Inverter, 3-phase 208Vac, LCD display $15,452 | Xantrex 30kW Intertie Inverter, 3-phase 208Vac, LCD display $20,989 | Xantrex 45kW Intertie Inverter, 3-phase 208Vac, LCD display $26,647

These are 3 phase. I need single phase only.

| (Most Grid-Tie Models can not operate without a grid)

If that were th only issue, I'm sure I could find a way around it, such as supplying some fake grid like power from a smaller inverter.

| BALLARD INTERTIE INVERTERS | Grid-Tie Models (MSRP) | Ballard Ecostar 480V 75 kW inverter/transformer $61,500 | Ballard Ecostar 480V 30 kW inverter/transformer $27,500 | Ballard Ecostar 208V 30 kW inverter/transformer $27,500

Smell like 3 phase to me.

| SATCON LARGE INVERTERS & ACCESSORIES (MSRP) | AE-30kW PV Series Inverters | SatCon 30kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $30,555 | SatCon 30kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $31,275 | SatCon 30kW 1-ph 240Vac w/AC & DC discos, iso trans, display & comm port $36,110 | Sub-Combiner w/ 3 100A circuits. For 30 or 50 kW SatCon inverters. $509 | SatCon 6 to 10 Year Optional Warranty Extension for 30kW 3-ph. $2475 | SatCon 11 to 15 Year Optional Warranty Extension for 30kW 3-ph. $4950 | SatCon 6 to 10 Year Optional Warranty Extension for 30kW 1-ph. $2925 | SatCon 11 to 15 Year Optional Warranty Extension for 30kW 1-ph. $5850

Well, at least there is a single phase one in there. Rather pricy. Maybe it's all the grid-tie certification that adds to that ... plus the tranny.

| AE-50kW PV Series Inverters | SatCon 50kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $35,000 | SatCon 50kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $35,910 | Internal Sub-Combiner w/ 3 100A circuits. For 30 or 50 kW SatCon inverters. $509

More 3 phase.

| SMA INVERTERS | Commercial/Industrial Inverter | Sunny Central 125kW Grid-Tie Inverter w/ transformer & discos $63,000

Scoured their web site last night. Anything over about 3600 watts is grid-intertie at 3 phase.

| SatCon 6 to 10 Year Optional Warranty Extension for 50kW 3-ph. $2835 | SatCon 11 to 15 Year Optional Warranty Extension for 50kW 3-ph. $5670 | | AE-75kW PV Series Inverters | SatCon 75kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $53,000 | SatCon 75kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $54,095 | Internal Sub-Combiner w/ 6 100A circuits. For 75 or 100 kW SatCon inverters. $955 | SatCon 6 to 10 Year Optional Warranty Extension for 75kW 3-ph. $4293 | 3SC-75A-15YR SatCon 11 to 15 Year Optional Warranty Extension for 75kW 3-ph. $8586 | | AE-100kW PV Series Inverters | 3SC-AE-100-60-A SatCon 100kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $66,000 | 3SC-AE-100-60-D SatCon 100kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $67,275 | 3SC-SC6 Internal Sub-Combiner w/ 6 100A circuits. For 75 or 100 kW SatCon inverters. $955 | 3SC-100A-10YR SatCon 6 to 10 Year Optional Warranty Extension for 100kW 3-ph. $5346 | 3SC-100A-15YR SatCon 11 to 15 Year Optional Warranty Extension for 100kW 3-ph. $10692 | | AE-135kW PV Series Inverters | 3SC-AE-135-60-A SatCon 135kW 3-ph 480Vac w/AC & DC discos, iso trans, display & comm port $80,000 | 3SC-AE-135-60-D SatCon 135kW 3-ph 208Vac w/AC & DC discos, iso trans, display & comm port $81,460 | 3SC-SC9 Internal Sub-Combiner w/ 9 100A circuits. For 135 kW SatCon inverter. $1,435 | 3SC-135A-10YR SatCon 6 to 10 Year Optional Warranty Extension for 135kW 3-ph. $6480 | 3SC-135A-15YR SatCon 11 to 15 Year Optional Warranty Extension for 135kW 3-ph. $12960

Tons of 3 phase.

| Bill Kaszeta | Photovoltaic Resources Int'l | Tempe Arizona USA | snipped-for-privacy@pvri-removethis.biz

Much of this endeavor is aimed at being disconnected from the grid/utility. I'm sure solar will be a big part of the system. Wind might be, too. And I'll look for other possibilities such as waterfalls, wood burners, etc. But feeding power back to the utility is just not where I'm going with this at all.

Reply to
phil-news-nospam

|> But one limitation I have found is that inverters seem to all be on the |> small side and with only limited ability to "stack" them. The largest |> I have seen is 6000 watts. The largest Xantrex model (besides their |> three phase grid tie units) is just 5500 watts. It can be "stacked" |> up to 2 units either parallel (120 volts only) or series (120/240 volts). |> But 11000 watts is a little on the wimpy side and you can't parallel a |> stacked pair. |>

|> I could just have multiple systems (probably 2 to 4). But that makes |> more of a wiring nightmare. It would be easier to have a larger inverter. |> And I would be more comfortable with having a single unit that does the |> 3-wire system for 120/240 volts integrated. | | Using a single system gives a single point of failure.

True. So I might also consider redundancy and transfer switching. But the Xantrex 2x5500 was just a bit on the wimpy side. If they offered a

7500 watt model that could be series stacked, that might be good enough. Or if the 5500's could be connected with 4 units in a series + parallel scheme to get 120/240 at 11000 watts, and double that to 22000, that would do, as well. But I've looked at details and it's stacking is very much limited. It has only one stacking cable (I assume is a phase lock control, among other things).
Reply to
phil-news-nospam

they run on batterys... you just dont use the AC inputs for your application

Reply to
TimPerry

You should stop looking. You are in over your head. The typical UPS will do what you want if its rated is adequate. Just take out the battery and wire you dc to where the battery is connected. Then just do not use the rest of it.

Bill

-- Fermez le Bush

Reply to
Salmon Egg

| With used UPS's so plentiful, I would suggest an industrial one. Make | sure it can be started from battery while off line.

That might be an option. But remember, this means tearing the thing apart and connecting the DC to my external battery array. It also means being able to handle a fairly wide DC voltage swing. I'm guessing many of the industrial UPS controllers are going to see a lot of this as a "system problem" and go into shutdown.

I'm not ruling out building my own. And industrial UPSes that get tossed because of dead batteries no one realized could be replaced (I've seen it happen) might be a nice source of parts, at least.

Reply to
phil-news-nospam

On Fri, 3 Nov 2006 10:33:30 -0500 TimPerry wrote: | snipped-for-privacy@ipal.net wrote: |> On Thu, 2 Nov 2006 19:55:04 -0500 TimPerry |> wrote: |>

|>> yes indeed. |>>

|>> the "Cadillac" is considered by some to be made by Liebert |>>

formatting link
|>>

|>> at present one of my locations uses a 15 kW Powerware unit, |>> upgradeable to 20K with more modules |>>

formatting link
|>>

|>> other makers are GE and APC and MGC |>>

|>>

|>> mine uses a series bank of gel cells to produce 208V 3 phase. the |>> conversion process is continuous. in other words all the mains power |>> is rectified to DC then regenerated to AC. this gives you a warm |>> fuzzy feeling when lightning storms pass by and a couple dozen |>> 'mission critical' computers and servers are running. |>

|> You missed an aspect of my original quest. The power source is not |> AC. |> The above mentioned units are UPSes that take AC in (DC is an |> intermediate step). I'm looking for true inverters that take DC in, |> not AC. So a UPS |> does not qualify. |>

| | they run on batterys... you just dont use the AC inputs for your application

There are two issues with this:

  1. Waste of money buying the AC->DC part I don't need
  2. Connecting the DC circuitry to my external DC power source
Reply to
phil-news-nospam

On Fri, 03 Nov 2006 18:27:41 GMT Salmon Egg wrote: | On 11/2/06 10:12 PM, in article snipped-for-privacy@news3.newsguy.com, | " snipped-for-privacy@ipal.net" wrote: | |> You missed an aspect of my original quest. The power source is not AC. |> The above mentioned units are UPSes that take AC in (DC is an intermediate |> step). I'm looking for true inverters that take DC in, not AC. So a UPS |> does not qualify. | | You should stop looking. You are in over your head. The typical UPS will do | what you want if its rated is adequate. Just take out the battery and wire | you dc to where the battery is connected. Then just do not use the rest of | it.

I think not. Many UPSes do run tests and exercises on the battery inside to check its charge level and charge acceptance quality. External batteries could easily confuse them unless there is attached circuitry. It is NOT a trivial, or even safe, procedure to connect a UPS to external batteries it was not designed for.

A plain inverter works different than a UPS, too. A UPS expects a narrow battery voltage range whereas many inverters operate on a wider range of voltages.

Why is it that when I and many other people ask straightforward questions, a lot of people seem to go out of their way to answer something else? I know the difference between an inverter and a UPS and I am looking for an inverter.

Reply to
phil-news-nospam

At these power levels, you really might want to consider a 3-phase distribution system.

The economics of 3 vs single phase is probably what dictates the 5 kW upper end on the latter.

Reply to
Paul Hovnanian P.E.

All of the larger UPS that I have seen have had terminals for external batteries. Even ones as small as 1KVA often have them.

However, they aren't designed to take that large a dc voltage swing (other than the usual voltages present on a charging/discharging set of batteries). If the voltage swing takes the level down to the alarm and trip points then, yes, the UPS will act on it.

Another point to watch out for is that inverters, particularly big inverters, normally have chargers that work off the crests of the input supply. They typically need a supply which isn't "squashed", e.g isn't like that produced by many small generators. A 1.5KVA inverter may easily need a 5kVA generator to run the charger at full capacity.

Reply to
Palindr☻me

On Fri, 03 Nov 2006 23:02:49 +0000 Palindr?me wrote: | snipped-for-privacy@ipal.net wrote: |> On Fri, 03 Nov 2006 05:13:45 GMT **THE-RFI-EMI-GUY** wrote: |> |> | With used UPS's so plentiful, I would suggest an industrial one. Make |> | sure it can be started from battery while off line. |> |> That might be an option. But remember, this means tearing the thing apart |> and connecting the DC to my external battery array. It also means being |> able to handle a fairly wide DC voltage swing. I'm guessing many of the |> industrial UPS controllers are going to see a lot of this as a "system |> problem" and go into shutdown. |> |> I'm not ruling out building my own. And industrial UPSes that get tossed |> because of dead batteries no one realized could be replaced (I've seen it |> happen) might be a nice source of parts, at least. |> | All of the larger UPS that I have seen have had terminals for external | batteries. Even ones as small as 1KVA often have them.

Generally these are for the battery systems they manufacture and have specified. It's probably not a generic DC input.

| However, they aren't designed to take that large a dc voltage swing | (other than the usual voltages present on a charging/discharging set of | batteries). If the voltage swing takes the level down to the alarm and | trip points then, yes, the UPS will act on it. | | Another point to watch out for is that inverters, particularly big | inverters, normally have chargers that work off the crests of the input | supply. They typically need a supply which isn't "squashed", e.g isn't | like that produced by many small generators. A 1.5KVA inverter may | easily need a 5kVA generator to run the charger at full capacity.

I'd rather have the chargers for any AC sources completely separate.

Reply to
phil-news-nospam

On Fri, 03 Nov 2006 14:59:48 -0800 Paul Hovnanian P.E. wrote: | snipped-for-privacy@ipal.net wrote: |> |> Does anyone make a large inverter? I'm exploring the idea of running |> things entirely off-grid. So I'm exploring what all could be done with |> various elements of solar, natural, and renewable power sources to see |> if this might be practical and what constraints it may have when it |> comes time to do this. |> |> But one limitation I have found is that inverters seem to all be on the |> small side and with only limited ability to "stack" them. The largest |> I have seen is 6000 watts. The largest Xantrex model (besides their |> three phase grid tie units) is just 5500 watts. It can be "stacked" |> up to 2 units either parallel (120 volts only) or series (120/240 volts). |> But 11000 watts is a little on the wimpy side and you can't parallel a |> stacked pair. |> |> I could just have multiple systems (probably 2 to 4). But that makes |> more of a wiring nightmare. It would be easier to have a larger inverter. |> And I would be more comfortable with having a single unit that does the |> 3-wire system for 120/240 volts integrated. I have no committment on the |> DC side voltage, but I'd like to be sure it is within the range that can |> be handled by common circuit breakers from Square-D and Cutler-Hammer. |> |> The built-in charger in the Xantrex (and many other) units is also not |> useful. For example, AC power sources might not be able to support the |> peak demand, but I would certainly want to have them supplement batteries |> in those cases. The goal of this is to be off-grid, not as a backup for |> utility outage. |> |> Anyone know of larger single-phase inverters that are in, or can be stacked |> to be in, the 15 to 50 kW range at 120/240 volts? | | At these power levels, you really might want to consider a 3-phase | distribution system. | | The economics of 3 vs single phase is probably what dictates the 5 kW | upper end on the latter.

Which 3 phase configuration would you suggest? Will it give me both 120 volts and 240 volts? (208 volts is not good enough because most things for homes that need more than 120 volts need 240, not 208).

Know of any that are not "grid tie" types?

Reply to
phil-news-nospam

Reply to
Phillip

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