Miniature mechanical trigger ideas needed?

Jan 05, 2005 7 Replies

I am looking for a miniature trigger to release a small compression or torsional spring that as about 1 lbf of force at full compression. The trigger should fit in a space about 3X3X3mm or less. I have briefly looked into nitinol wire, voice coils, watch mechanisms, and solenoids, but haven't found anything small enough.



I am interested in any information that may direct me toward existing products or classes of actuators/triggers that may be relevant. Thank you,



Kurt Sutherland



Think of an electrical fuse, without the package containing it. Your spring is held in the compressed state by a tiny length of wire. You apply enough power to vaporize the wire and the spring is released. Running the wire down the center of a coiled spring seems plausible.

Take a look at an "aerotow release mechanisim" as used on full size or model gliders. Might give some ideas. These are designed to release the tow line while it's under tension.

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You can get a lot of force when wax melts in a confined space - all sorts of thermostats use this principle, for instance.

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Fuse wire holding back a spring - very compact, very reliable - electrically triggered.

Brian W

Yes like a crude "explosive bolt" these can release massive loads with a very tiny device.

Richard

I had a similar problem a few years ago, had to release a tension spring inside a small area as part of an assembly machine. I designed a mechanism similar to a mechanical archery bowstring release. Visit your local archery or hunting store and take a look at one.

-Dana

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One of the more elegant solutions is to use something made from a "memory metal" alloy. When you run a current through it, it deforms, and when it cools, it goes back to normal.

See

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Shape-memory alloys have been a solution looking for a problem for decades. Minature electrically-released latches are one of the few good applications.

Back in the 1980s, someone at Stanford built a Frisbee which could be shot down with a laser tag gun. It used a shape-memory alloy latch to hold down a fin. When a laser beam hit the sensor, current flowed through the latch, which deformed and released the fin. The fin acted as a speed brake and caused the Frisbee to crash. Neat idea, too expensive back then.

John Nagle

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