abrasive cut off discs

Aug 01, 2003 7 Replies

I recently bought a 3 inch precision cutoff saw.

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When I first got the saw, I experimented by cutting small (#4-#6) screws and bolts. The suppled AO disc cut them with ease.



I decided I wanted to play with more exotic discs so I ordered Hertel Ceramic and Norton Norzon 3 inch diameter



1/32 inch thick cutoff discs.

Both the Hertel and Norton discs cut a piece of 0.90 by



1/2 inch wide sheet metal (cut on edge) with ease.

Now on to tougher stuff; a 3/16 chinese made toolbit. Both the Norton and Hertel discs cut it in 10 seconds without much toolbit heating or discoloring. The generic AO disc caused significant heating and blueing of the bit before it was even half way through.



At this point I'm pretty much ready to claim that Norton and Hertel discs are equavelent, but what the heck, time for one more test.



I grabbed a 3/16 5% cobalt toolbit. The hertel disc cut the toolbit in 8 seconds with ease and with out much heating just like the other toolbit. The norton disc has 2/3 the way through in 12 seconds and the tiny slice I was cutting off was glowing red! Whoa says me. Repeat the hertel test and it still cut the toolbit with ease.



So I pronounce the Hertel ceramic disc the winner at 2.25 each.



chuck



if one was ceramic and the other was not then that is why they worked differently.. ceramic is a smoother cut, at high speed it goes faster and takes off smaller pieces of metal from the project so its not as hot.. with a non ceramic disc it has a bigger bite and will heat up alot faster... more friction....

I'm very interested in both your saw and the ceramic blades.May I ask what brand you got and from whom. Right now I am using a router mounted on to a lathe with a .025ths. jewelers cut off blade to cut Phenolic tubing and the blade gets extremely hot. Thanks, Dick

The original poster mentioned the source in his message:

That's good info. I bought the CT-3 several years ago (different brand name but the same tool) I found the discs that came with it were poor quality. Some good ones from MSC worked better.

Now if they would simply use a socket head cap screw instead of that damned phillips head(left-hand thread) for the disc mounting screw. I also milled wrench flats on the disc drive washer to make it easier to remove the above screw.

Randy

I just e-mailed them but was anyone successful in locating the price of these two machines? Dick

J&L Hertel Ceramic cutoff discs.

chuck

Thanks. Specifically:

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