Was is the best and cheapest tool to have at home to cut small 1/8 to
3/16 inch diamond plate into 3.5 inch squares? (I am no good with a torch).- posted
18 years ago
Was is the best and cheapest tool to have at home to cut small 1/8 to
3/16 inch diamond plate into 3.5 inch squares? (I am no good with a torch).Is it aluminum or steel diamond plate?
If it's aluminum, you can use a jigsaw really easily. Just get a good quality bi-metal blade, with a relatively low TPI (teeth per inch). The high TPI blades work better in steel, the low ones work best in aluminum.
If the diamond plate is steel you can still probably use a jigsaw, but it'll be somewhat time consuming and you'll need an extra hand to keep the blade lubricated with a decent quality cutting oil.
All of this stuff should be available at your local mega home store.
Thanks,
-James
Three important questions: what material, how many pieces will you have to cut, and how precise must the cuts be (in terms of final dimensions, straightness & squareness, and rough/smooth edge finish)?
If you have to cut a lot of pieces, I'd see if you can find a local machine shop or metal supply warehouse that can shear them for you. The machine shop will likely be more expensive, but will likely make the cuts more accurately.
As for doing it yourself, there are several options. But we need you to answer the above questions first.
If I did not need too many, I would use a hacksaw. I assume it is steel as you mentioned a torch.
Dan
It is steel. Does not have to be perfect but needs to look nice.
About 30 pieces.
I would take it to a shop with a power shear. They can do it quickly, and better than you can. When you compare the cost versus the quality of the finished items, there IS no comparison. Shop around, and maybe you can get it done pretty inexpensively.
Nothing like doing it right.
Steve
Just curious, how much would a shear like that cost for the home. SOmehting small.
Since you have 30 pieces to cut, and you want the cuts to look nice, then having a shop shear them for you is definitely the way to go.
And to answer your other question about buying a shear for the home, even a small/lightweight metal shear is fairly expensive. For example, a $1000 foot shear from Harbor Freight can only handle 20 gauge mild steel (a little over
1/32").To shear 1/8" to 3/16" steel plate, you'd be talking about something way too costly and way too massive for the typical home shop.
For similar jobs, I use my plasma cutter. I clamp a piece of Al angle to the work as a guide and use the "castle" fitting for vertical spacing. Crank up to full power and move the torch rather quickly. Takes a little cleanup of the cut edges but a *lot* less than an o/a torch. Works equally well on steel and aluminum.
Ted
Although I haven't used one, these look intriguing and might be the ticket. The videos are convincing and the price is right.
Which is it: best or cheap? You can't have both. The very best is the most expensive (plasma or shear). The cheapest is the worst: hacksaw. A very good middle ground is a C6 blade in a circular saw. A Mitshushita (sp?) is about $35 at Medford Tool.
I just cut some 1/4 steel plate with mine. I made 4 28" cuts no sweat. With a guide they were very straight and they were clean.
Bob
Oh, I forgot to add it only took maybe 2 minutes per cut!
Just a 2c Q; are yoou using a straight edge to run the torch along? It is the only way I can get anything like a straight line.
A small shear is one of the operations on an iron worker. It also bends with a die and punches holes. With a bit of tooling I'd guess 2K for a used one. Of course, somebody here will say they got a 60 ton one for a $100.
Karl
What about those carbide circular saw blades for steel. I've never seen one but if what I've read on this newsgroup is correct it should work, You would probably cut from the back.
stan
On Tue, 05 Apr 2005 17:04:00 -0700, JR North wrote something ......and in reply I say!:
Can you expand on that? All I have learned, unless you are doing friction cutting (5000-15000 FPM), and use the smooth _back_ of the blade as easily as the front, is that you need a _slow_ FPM.
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You have to balance any tool with the return it will bring. You might be able to find something like an IronWorker or Pirahna cheap at a auction, or bankruptcy sale, etc. Then, a $500 shear in your garage would be a plausible alternative. Such is the way of getting good tools without being made of money.
You can't buy doodly for $500 in the market today in machinery to do what you want to do. It is much cheaper, and you get a better finished product to farm it out.
Watch for deals on machinery and tools. Sometimes you can get some good stuff for cheap that will make you money.
Steve
Another possibility would be a small horizontal mill. You could probably get one in the $500 range.
Dan
What tools do you have??? If you have a mill and a O/A torch then cut the pieces out large and mill them down to size. If you've got a bandsaw then cut with the bandsaw with a metal cutting blade. For some, the taking of the material t the metal working shop and having them shear it will be the best. That chore will probably take about 1/2 hour or less with all of the setup and other futzing about with you being present as the QC inspector.
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