Well, thanks for replies from:
Gunner, "Those minds", Thomas Kendrick, "Tony", Stan, and Glenn Lyford. Did I miss anybody?
The customer has a resiz>Best bet is to find a sporting goods store which sells reloading
supplies or a gun shop. Custom dies can be ordered if an unfired case (at original dimensions) can be supplied.
I don't think any experimental work is appropriate as case dimensions have been standardized as pointed out by "Those minds". Why reinvent the wheel? A 12 gage boxer cartridge resizing die is not available for the customer's press. I think I'll let a gun shop handle the conversion. I'll check with the customer first. He may not want to pay that much.
Yes, the wads needed will be a certain size. I may be able to make that punch from my set on the Unimat, leaving me out one size. I think I can order a replacement punch. I'd three jaw chuck the punch with the metal chuck, not the plastic one, then set up the high speed grinder and work away at it until I got the press fit required.
I don't have the extension to internally grind the die bore. That's out of my class of machine's capability, and so I figured I would just etch it. I have to get a profile on both and will check with SAMI or get the other punch just for a day and profile both. As
I think a visit to the customer's home is needed to see the way all the equipment interacts and find out why he wants to pay to have one die made to work like another he already has.
On inspecting all 25 supplied cartridges to make sure they were inert I did find one blocked primer hole, which I am to drill through.
This is not really in my line of work. I don't charge for my time so it could be a monumental waste of time. I charge the self-replicating model of 100% markup on materials and tools. A leftover, perhaps even a hangover, from earlier days with stronger obsessions. On paper, it looks good, though. You'd have to say I'm in retirement at 44 if I am not charging for my time. I guess I am.
I inspected the die with inside layout calipers and determined that yes, Virginia, there is a taper. Now I need to see if it's linear.
I think I'm in over my head, should find a shop that can transfer the profile of working die A to wrong size die B (which fits the good press), and be done with it. Do you think I can get away with charging double the shop's price? I don't think so.
The punch, though, I can do.
He's using smokeless powder. This is significant. The pressure spike is higher, causing a bulge. No fired cartridges were supplied.
One other job that I can do with the small, high speed machine is to slot the primer press pin holder to vent air and any "mistakes." I think I already wrote that. I'd get a small abrasive wheel and set up the Unimat.
My specialty is experimental work where sequence of operations or final configuration are not known at the start of work.
Read
formatting link
to see what I do.
I've been so depressed lately that I think I'd better get the whole thing back to the guy who gave it to me. I can't find an antidepressant that doesn't make me manic and cause insomnia.
You remember when Linda died? In grief therapy I learned I'd lost more than my first lover, the only one I had before I became schizophrenic. I lost my birth father, a pair of titanium eyeglasses to an irreparable crack in the metal, a filling, a beloved Pet, Ginger, who I recovered from a nervous, mistreated animal into a social, loving dog by getting her to completely submit to grooming, lying on her back on my legs, (what gorgeous fur she had!), then Linda, a tooth, my libido, part of each testicle, my therapist and father figure of 22 years, and finally my dear adoptive father, my keys and credit card receipts with full card numbers (I did go back and find them but the rest was irreplaceable). That was the last straw.
I've been in an NIMH study to determine if there is a schizophrenia gene. They don't know yet if there is. What a happy time. So many intelligent people.
And now, after considering a day program, I found some hope. A behavior clinic in Silver Spring can help me turn my typically messy shop area into a real home with a tidy work space. You see, I've been hoarding most of my life and nobody at the community mental health center thought to ask "How is your apartment?"
We'll be using cognitive behavioral therapy in a six week group to figure out why I keep thinking, as many of you do, I am sure, "I might need this." When Linda died, I tossed out 96 boxes and now miss three of them. That's a pretty good clean out. If that life event could make such a change, therapy focussed on the problem can make an even better change, and I can have people in again. Today the doctor calls and we start something new, for cash money, instead of the 24 year free ride at the center, which really did me no good.
Also, I got a tan through suit and go riding on my recumbent to the park wearing nothing but the suit, shoes, gloves, and a helmet, to lie in the sun on my silver blanket in nothing but the suit, soaking up the rays and generating Vitamin D. I am as low as 171 and my goal is 150. At this rate I'll be 14.8% fat when I get to my goal, likely low enough to lose this impaired glucose tolerance picked up from treatment with Zyprexa and be able to eat anything I want in reasonable quantities. What a relief that will be. If I do more working out and keep the muscle mass I have I will be 10% fat at my goal weight. I am
133 pounds of lean.
As is, I am scheduled to eat 30 grams of carbs in 380 calories three times a day and half that in two snacks, evenly spaced. I actually set up a simultaneous linear equation in Mathcad to solve for the proportions of Just Right and full fat milk for the required diet. Result: damn near one to one, a cup of each. Not a bad little meal. Hard to stick with.
Basically I need 100 calories per hour through the day to keep me going. I've been tinkering with fruit cups and muffin bars and that seems more appealing. Also, they are mobile where the milk and cereal are not, and lately I've been making a lot of appointments.
Yours,
Doug Goncz ( ftp://users.aol.com/DGoncz/ )
Read about my physics project at NVCC:
formatting link
plus "bicycle", "fluorescent", "inverter", "flywheel", "ultracapacitor", etc. in the search box