Does anyone know where to source about 1/2 LB of bronze powder. Approx.
equi-dimensional grains about 15 microns or so. I want to try it in epoxy
as a machine tool rebuilding material.
Thanks, John.
Look it up on Google, John. It's common in art applications, notably for
"cold bronze casting" (bronze powder in epoxy). It's available in various
powder grades, flakes, etc.
Good luck. I'm assuming you're using bronze because you're building up
bedways or saddles and you want the bearing properties of bronze. There are
several methods and proven, commercial materials made for that purpose,
including a couple of epoxy formulations, but I don't know if any of them
use bronze for the bearing material.
But if you're in a mood to experiment, have fun and let us know how it works
out.
Ed Huntress
Kennametal in Fallon NV can supply this. Alternatively Aremco in NY
also makes a powder they call bronze but honestly it is only about
a couple of percent tin. Mostly copper.
Jim
Thanks Ed,
I've been googling and more but was shying away from the pigment type
because I figure it is probably flat flakes, I feel equi-dimensional
particles would be better suited. Experimentation is probably the best way
to find out if I live long enough. I was figuring on throwing some moly and
PTFE into the mix for good luck
John
Look it up on Google, John. It's common in art applications, notably for
"cold bronze casting" (bronze powder in epoxy). It's available in various
powder grades, flakes, etc.
Good luck. I'm assuming you're using bronze because you're building up
bedways or saddles and you want the bearing properties of bronze. There are
several methods and proven, commercial materials made for that purpose,
including a couple of epoxy formulations, but I don't know if any of them
use bronze for the bearing material.
But if you're in a mood to experiment, have fun and let us know how it works
out.
Ed Huntress
Well, commercial producers have shown that there is quite a wide range of
materials that will work. The specific load (the load per unit area) on a
lathe or mill isn't particularly high, so plastics, including epoxy, seem to
do the job pretty well.
I'll be most interested in how you get it flat. Please let us know as you
progress with it.
Ed Huntress
Kennametal makes this - the quasi-sphericial bronze powder. I've been
using it at work. The typical application is for sintering diamond to
dicing saw blades. It's high purity and graded for size.
Jim
In the case of an alloy, the exact composition is
known. A lot of the "bronzes" sold (here one example
is the bronze powder or flake sold by aremco) has
a somewhat uncertain compostion. If you want to
use it as a pigment, that's fine as long as it
looks nice.
The Kennametal stuff has to have specific physical
and chemical properties, because it's used as a
starting material for other processes. You can
buy it with varying tin composition and be sure
you get what you want.
Another issue in the 'purity' tag is how much stuff
is in the bottle, that *isn't* tin and copper? Some
folks don't mind a few percent of random contaminants,
others would find it unacceptable.
Jim
Check the McMaster Carr catalog. They carry a number of bronze compounds
made for just this purpose made by Devcon, although a little bit pricey.
Gloat, I just got a large can at the local tool and die store on closeout
for $18.00.
JohnL, metalmangler
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