(mis)adventures moving a Nichols mill

Well, yesterday I finished moving my Nichols mill into my basement. I had it delivered to my work a few months ago, with the plan of taking it apart and transporting the pieces by car home using a hand truck. I don't actually have a car, but I am a member of an hourly rental service called Zipcar, and there are lots of cars close to my home and work I can use.

The disassembly was going OK, and I got it down to the base and column, carting all the other pieces home in various Zipcars. But I just could not get those two pieces apart. They attach via four bolts inside the base, and are aligned by two pins. I don't know if they were painted together, glued together by 50 years of machining mung, or if those pins were a very tight fit, but no amount of hammering with the deadblow or levering would get them apart. I had thought of setting up a system with a jack and threaded rod to get them to part, but I was sort of worried about breaking something. I also tried using the knee elevations screw to force them apart but it wasn't happening. I think the base/column must be something like 600-800 pounds. My table saw is 500 and I can sort of move it around on the floor a little bit, and can lift up the edge. This mill base couldn't be budged and didn't seem at all inclined to lift up in the slightest with human power.

So I developed a scheme to get this thing from work to my basement. Zipcar recently got a Tacoma pickup in their fleet a few miles from home, so yesterday I biked over and picked it up, swung by my house to get a newly purchased HF manual chain hoist and some lifting slings, then went to work. We have a little walk behind electric fork lift thingy there, which I used to get the mill horizontal and on top of a wesco aluminum handtruck in four wheel mode (rated for 800 pounds in that configuration). Strapped it down with some ratcheting straps, and got it to the edge of the loading dock. I had planned on using a dock plate to make a ramp down to the truck bed, but the plate was too wide for the pickup so I made a sort of ramp with a stepped stack of pallets, and other pieces of wood. Then I attached a strap from the lifting eye on top of the mill to the forks of the truck, with some C clamps on the forks to keep the straps from sliding off the forks. Next, I drove the lift forward little by little to slide the hand truck down the ramp into the truck bed. Originally I was going to do the lowering with the chain hoist, but I figured using the lift would be faster.

Unfortunately, the pressure from the straps was too much for the clamps. At one point in the lowering, they popped off and the hand truck dropped down onto the partially open but mostly vertical tailgate of the truck, putting some huge dents in it and bending part of the handtruck. After some cursing and thinking I was able to get it into the truck fully using the lift. Strapped it into the truck using ratcheting straps, then swung by the Depot to buy a bunch of 2x6s and one 2x10. Luckily the tailgate still worked. At my house I built a ramp down from the pickup bed, and with help from my housemates lowered the handtruck down the ramp using the chain hoist. Four people rolled it up my driveway and around to the basement entry.

Next, we rebuilt the ramp on the basement stairs. Rigged the chain hoist to lower from the concrete base of a nearby light post, and pushed the handtruck over the edge. A couple scary moments in there, but we got it down and the hand truck and mill ended up in the vertical position. Then I build a lifting setup over the mill using sistered 2x6s for the vertical members and a 2x10 for the horizontal, screwed into the floor joist so it wouldn't fall over. Hoisted up the mill and repositioned the hand truck so the mill could be vertical, and rolled it over to its storage area. Tonight I will clear the place for it, roll it over there, rebuild the lifting stand, lift it up, and set it down on a sturdy small pallet where it will hopefully not move for a while.

So with about $70 for the car rental (plus maybe $100 of car rentals for other parts of the mill coming home), $80 for the chain hoist, $50 for timbers, and (hopefully?) $200 for the dent repair on the rental car, it cost me something like $500 to move it home. I got this mill for $100 on ebay, by the way. Plus probably at least 30 hours of labor by the time I get it back together.

Too bad I couldn't find my camera yesterday or I would post some pics. Maybe its for the better though, so I can pretend it wasn't as reckless an activity as it seems.

Between the cost, the time, and the couple of scary momemts, I think next time I will hire riggers!

-Holly

Reply to
Holly Gates
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Unless your local riggers have outrageous rates, you'll save money, as well as time and stress.

Reply to
Ecnerwal

Real riggers don't use C-clamps when lifting stuff. There's a reason for that. :^)

On the plus side you've now taken the machine apart and can clean and inspect it fully. You probably would have done this eventually, anyhow. You've just saved yourself the suspense!

Enjoy the new toy.

Jim

Reply to
jim rozen

Jesus. You're lucky you didn't hurt yourself. I hope you learned a lesson. I think you made about five really dumb moves in there. I'm not trying to be insulting -- I bet you've figured that out for yourself.

Most of moving heavy stuff is just common sense. It seems normal to me, however, I spent 13 years in the shipyards much of it watching in amazement as dumb guys trained as riggers moved really heavy things in what seemed like impossible ways. So I gained a sense of how things ought to be done. Without that, I would surely hurt myself or my machines or vehicles like you did.

GWE

Holly Gates wrote:

Reply to
Grant Erwin

Hey Guys and Gals,

This came from the modeleng-list. Sad news. An outstanding gentleman and a guiding light of the DIY world.

Take care.

Brian Lawson, Bothwell, Ontario. XXXXXXXXXXXXXXXXXXXXXXXX Hi folks,

Just got this off the NEMES list. Truly sad news. I will miss his articles, and the conversations we've had at Cabin Fever, Pennsylvania Live Steamers, and NEMES.

-------- I just received a phone call from Walter Yetman, a friend of Rudy's. Rudy passed away last week and Walter is calling the people in Rudy's address book to let them know...

Walter said Rudy often spoke about our club and was proud to be associated with it.

-------

Mike

Reply to
Brian Lawson

The rigger that moved my mill told me a story about a guy to whom he delivered a mill. Apparently the new mill owner decided he could move the mill from the off load point some distance to his workshop. I think the goal was to save some money. The rigger unloaded the machine and the owner then started to raise the mill by means of some poorly engineered A-frame and chain hoist arrangement so that his eight year old son (!) could put pieces of tubing underneath it. The rigger interceded and made some suggestions about how better to move the mill (and one would assume about child endangerment laws...). He left but got a call an hour later from the mill owner asking for some help. When the rigger returned, the mill had tipped over onto, or should I say into, the side of the owner's house. The top of the mill went through the wall completely and was sticking out into this guy's kitchen. For some reason, no one was hurt.

Hearing this story and watching how easily the rigger handled my mill and got it into position, made me pleased I'd spent the small amount of money he charged to move the thing.

Peter

Reply to
Peter Grey

As the great science fiction editor John W. Campbell Jr. once told me: "Always use the proper tool for the job. The proper tool to fix a television is a television repairman."

--RC If I weren't interested in gardening and Ireland, I'd automatically killfile any messages mentioning 'bush' or 'Kerry'

Reply to
rcook5

Wow. This sounds a lot like my experience moving a Bridgeport Series 1 J-Head from New Hampshire to Virginia, then from my garage to my walkout basement. I rented one of those box trucks that looks like an ordinary van with the back hacked off and a box replacing it. I drove it empty up there, and got my kidneys well bruised in the process. I was impressed at how the 2000lb mill smoothed out the ride of the van. When I picked up the mill, we bolted the base to 4x4s and lifted it with a forklift into the back of the truck. A little push here and there slid it into position, then we jammed more 4x4s in to snug the rig against the sides of

the bed. A network like this kept the mill upright and from sliding around in the truck. Then 8 hours of more gentle driving got it home. My neighbor saw me with the truck backed up to the driveway apron and the rollup door open. "Whatcha got there?" he says. "It's a MILLING MACHINE" I said with pride. "How'd ya get it on the truck?" he asks. "With a forklift" I reply. "Do you know how you're gonna get it off?" he asks. "No" I reply. A trip to the Depot followed. Two hours later, I had completed construction of a wood ramp made from plywood, 4x6, and 2x4. I went to the basement and welded up a dock plate from 1/8th stainless steel, and then rolled a borrowed pallet jack into the truck for the first trial lifts. The truck was on a slight incline - between the "crown" of my street and the slight incline of the driveway, the back wheels of the truck rested in the gutter. I lifted the mill slightly with the pallet jack and thusly got a healthy respect for what it feels like to try to muscle 2000 lbs around single-handedly on such an incline. Remarkably, the mill was off the truck and completely intact 30 minutes later. The 30 minutes were a.) 5 minutes of me forming the plan and b.) 25 minutes of me working up nerve. Time on the ramp was negligible, once the incline

took effect, and I just steered. I zig-zagged it up the driveway and into the garage, where it was cleaned up over the following weekends. Going from the garage around to the walkout basement proved a bit more

challenging. One aborted attempt was to lay plywood down on the grass and attempt to roll it down the hill on the pallet jack. After nearly tipping it over, I had to rope it to the car to drag it back up the hill and get it back in the garage. The stuff of neighborhood legend. I finally wound up renting a

20 foot stakebed truck with a lift gate. I loaded the mill on the truck, strapped it down, and drove it around back, where I put it down in front of the patio door at the rear of my basement. To my dismay, the second panel of the sliding glass door was *not* removable - it was actually built into the door frame. So I had to remove the table of the mill (freakin' heavy beast to move by hand, BTW). This got the width of the mill narrow enough to fit through the door, and after a couple of hours of successive lifting and blocking with wood, the mill was finally through the door, where it could be easily moved about the concrete floor with the pallet jack. With the rentals of the two trucks and the materials for the ramp, I spent a total of about 20 hours and $1300. I got some minor scrapes and bruises, and more than a few really scary moments. If I put a price on the time spent, I easily exceeded what it would have cost to have pros do the entire move.

Yeah, I proved I could do it, but I didn't save a thing, and like Holly, I had a few opportunities to cause serious damage to life and property. Next time I'm going pro all the way. But dammit, it *is* cool to have that milling machine down in the basement. I believe a lathe will be next.

-Mark

Holly Gates wrote:

Reply to
MJ news

On Sun, 28 Nov 2004 18:57:43 GMT, MJ news wrote: I recently bought a 3000 lb machine. The guy moving it used a boom truck. I just wanted it placed in the front of my shop and from there can move it at will. The boom truck was parked at least 30 feet from the shop door. The guy picked up the machine off the truck bed and placed it within an inch of where I asked him to put it. Gently. And worth every cent of the 500 bucks it cost for the move. ERS

Reply to
Eric R Snow

Just don't let him pick up any white cars out of the drink with it! :)

Jim

Reply to
jim rozen

Yeah! Though the guy I used probably wouldn't have had the same trouble. He hoisted a sailboat from the water up onto the Deception Pass bridge and on a trailer behind his rig. The water is about 200 feet below the bridge. ERS

Reply to
Eric R Snow

I also put a Bridgeport in the basment... Piece by piece with my backhoe...Putting it back together was the real fun... I had a friend but my large lathe in the basement to... He used a Prentice loader... That was wild... Trying to drop it an inch would drop around 12-14 inches... No control...

Reply to
Kevin Beitz

When we moved to Maine last year, I borrowed a forklift from a guy in town--no charge!

It turned out to have a serious leak in the mast hydraulics; I had to keep goosing the up lever while moving across the driveway between the moving truck and the barn. Really difficult. The next time I got one with a driver, worth every penny.

Steve

Kev>I also put a Bridgeport in the basment... Piece by piece with my

Reply to
Steve Smith

Ok, but you missed out on the "sense of adventure"

*and* and opportunity to tell some amazing and bone-chilling stories. Ken.
Reply to
Ken Sterling

Eric R Snow wrote: ...

Boy!, that's sumthin' I would have paid to watch. Too cool!

Reply to
Bob Engelhardt

Follow up to this story:

I got the bill from Zipcar for the dent repair. about $800! @$#@$%! Insurance has a $500 deductable, but still that seems like a lot for a dent. Maybe that is just because I am not used to paying for car repairs. Anyway, it would have been marginally worth it without the dent, not including my time and the risk factor. With the $500 dent thrown it, there is no question on the matter. Not to mention the awkward conversation with my wife on why my $100 milling machine ended up costing $800 extra. Drat!

-holly

Reply to
hgates

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