Well, yesterday I finished moving my Nichols mill into my basement. I had it delivered to my work a few months ago, with the plan of taking it apart and transporting the pieces by car home using a hand truck. I don't actually have a car, but I am a member of an hourly rental service called Zipcar, and there are lots of cars close to my home and work I can use.
The disassembly was going OK, and I got it down to the base and column, carting all the other pieces home in various Zipcars. But I just could not get those two pieces apart. They attach via four bolts inside the base, and are aligned by two pins. I don't know if they were painted together, glued together by 50 years of machining mung, or if those pins were a very tight fit, but no amount of hammering with the deadblow or levering would get them apart. I had thought of setting up a system with a jack and threaded rod to get them to part, but I was sort of worried about breaking something. I also tried using the knee elevations screw to force them apart but it wasn't happening. I think the base/column must be something like 600-800 pounds. My table saw is 500 and I can sort of move it around on the floor a little bit, and can lift up the edge. This mill base couldn't be budged and didn't seem at all inclined to lift up in the slightest with human power.
So I developed a scheme to get this thing from work to my basement. Zipcar recently got a Tacoma pickup in their fleet a few miles from home, so yesterday I biked over and picked it up, swung by my house to get a newly purchased HF manual chain hoist and some lifting slings, then went to work. We have a little walk behind electric fork lift thingy there, which I used to get the mill horizontal and on top of a wesco aluminum handtruck in four wheel mode (rated for 800 pounds in that configuration). Strapped it down with some ratcheting straps, and got it to the edge of the loading dock. I had planned on using a dock plate to make a ramp down to the truck bed, but the plate was too wide for the pickup so I made a sort of ramp with a stepped stack of pallets, and other pieces of wood. Then I attached a strap from the lifting eye on top of the mill to the forks of the truck, with some C clamps on the forks to keep the straps from sliding off the forks. Next, I drove the lift forward little by little to slide the hand truck down the ramp into the truck bed. Originally I was going to do the lowering with the chain hoist, but I figured using the lift would be faster.
Unfortunately, the pressure from the straps was too much for the clamps. At one point in the lowering, they popped off and the hand truck dropped down onto the partially open but mostly vertical tailgate of the truck, putting some huge dents in it and bending part of the handtruck. After some cursing and thinking I was able to get it into the truck fully using the lift. Strapped it into the truck using ratcheting straps, then swung by the Depot to buy a bunch of 2x6s and one 2x10. Luckily the tailgate still worked. At my house I built a ramp down from the pickup bed, and with help from my housemates lowered the handtruck down the ramp using the chain hoist. Four people rolled it up my driveway and around to the basement entry.
Next, we rebuilt the ramp on the basement stairs. Rigged the chain hoist to lower from the concrete base of a nearby light post, and pushed the handtruck over the edge. A couple scary moments in there, but we got it down and the hand truck and mill ended up in the vertical position. Then I build a lifting setup over the mill using sistered 2x6s for the vertical members and a 2x10 for the horizontal, screwed into the floor joist so it wouldn't fall over. Hoisted up the mill and repositioned the hand truck so the mill could be vertical, and rolled it over to its storage area. Tonight I will clear the place for it, roll it over there, rebuild the lifting stand, lift it up, and set it down on a sturdy small pallet where it will hopefully not move for a while.
So with about $70 for the car rental (plus maybe $100 of car rentals for other parts of the mill coming home), $80 for the chain hoist, $50 for timbers, and (hopefully?) $200 for the dent repair on the rental car, it cost me something like $500 to move it home. I got this mill for $100 on ebay, by the way. Plus probably at least 30 hours of labor by the time I get it back together.
Too bad I couldn't find my camera yesterday or I would post some pics. Maybe its for the better though, so I can pretend it wasn't as reckless an activity as it seems.
Between the cost, the time, and the couple of scary momemts, I think next time I will hire riggers!
-Holly