Hello Metal Guys, I'm running a garage business selling like like a dozen parts a month of a very specialized clamp for a musical instrument application. The parts are on the order of 1.25" long, have no detail, but have both rounded surfaces and flat areas. I get the raw parts from a cnc guy, and then have a lot of shaping and finishing I do myself. Although mechanical in nature, they need to look nice, so the dominant expense is this finishing labor. I shape with a small belt sander and a 6" abrasive rubber wheel. I use tripoli on a 6" hard felt wheel, and then rouge with a 6" cloth wheel. Everything goes along, but I'm wondering if I can't cut my shop time on two issues:
- The 6" hard felt wheel clogs up quickly. I scrape it with a burred chisel, but I need to keep putting a fresh burr on the chisel. I have some brown tripoli, red tripoli, and lately I've been trying the white diamond dust compound. That seems to clog the least, but it leaves more work for the rouge wheel. I also have some kind of black cutting compound which I haven't used in awhile, but I don't remember being impressed. Is there some cut/color buffing bar I haven't tried that I should?
- After polishing, I spend a whole lot of time cleaning the parts by hand. A lot of compound builds up in the threaded holes. I've decided to invest in an ultrasonic cleaner. I have used them in the past and wasn't terribly impressed. Perhaps I was using the wrong cleaning medium What kind of liquid works best in the bath for removing tripoli and rouge?
Thanks for any help!