This original subject was started under the heading of " Exporting Jobs- Gee I wonder why" and quickly degenerated into one of those endless back and forth arguments about the world economy etc. However, the original post was about why this little piece cost 330.00. There were some who defended the price with all sorts of stuff about shelf storage costs, plant overhead, machine amortization, labor costs and so on. After reading all this stuff I said to myself " Wait a minute, why has this simple job turned into some internet version of a Government commission? Isn't the real issue how do we get this tailstock ram at a reasonable price to fix this old lathe." Then I remembered the old saying about " American ingenuity" and thought, why in all this talk is there not one of these people who can solve this simple problem. After all, aren't machinist supposed to be problem solvers? Anyway I did some research and found the dimensions of this item- its 6.5" long, 1" O.D. and has an MT 2 taper inside, has a .125 slot for the key and a 10 TPI left hand acme nut in the end. pretty simple to make on a home lathe in a few hours, but I thought this stuff all sounds like shelf items- Searched my catalogues and found-
1/2" 10 TPI LH acme nut for 1.26 Morse taper drill sleeve with 1" O.D. and MT 2 inside, hardened and ground- USA version 8.00 - Import Version 2.95 Bought 2 of the nuts and 1 each of the sleevesCheapie version- Used the Import piece and just welded the nut to the end- time to set up, center and weld- 5 minutes Cadillac version bored the USA sleeve and turned the nut down and pressed in and drilled for a set screw
25 minutes Milled the 1/8" slot in both units- another 10 minutes. Conclusion A- for a guy fixing his old lathe he could do a quickie fix that works fine for 5.00 in parts and 10 minutes time. For a " restorer type" he could duplicate the original for about 10.00 in parts and 1/2 hour of time. Conclusion B- There is no reason that the South Bend parts people could not make these things and sell them for 30.00 each, just by examining the problem and finding a simple solution Conclusion C- Utilizing the time spent by everyone on this board yabbering about the world economy we could have built 100 of these things.