Modular MK3 extruder opens with magnets alone

Oct 28, 2026 Last reply: 3 days ago 3 Replies
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The detail that surprised me most is the fastening: instead of screws, three pairs of neodymium magnets hold the assembly together, giving instant access to the hotend and drive gears. For an extruder meant to fight clogs in hot weather, being able to pop it open without tools strikes me as a genuinely clever direction.



The build itself shows a lot of mileage. The maker modeled it in Fusion 360, and the revision history there has climbed all the way to V220. The housing is custom printed in yellow with a silver metal front face, wrapped around a compact stepper with a black body, Bondtech drive gears, an E3D-style heatsink and heater block, an aluminum radiator and a 60 mm normal style Noctua fan. There is an integrated belt tensioner adjusted with a 2.5 mm hex wrench, and M3 square nuts sit embedded in slots to avoid stripped threads.



What stands out is how thoroughly everything was measured. The full assembly weighs 550 g, a 20% increase over the stock 455 g, with the motor at 267 g, the Noctua at 47 g against 12 g for the stock fan, the radiator at 18 g and the printed parts at 139 g, all checked on a digital kitchen scale. The motivation is real: stock units run roughly 20 degrees above ambient and struggle past 30-35 degrees, and the maker prints constantly in a hot climate. A digital temperature controller showed around 31 degrees in the print room.



The trade-off is that extra 20% of mass, and the design is not finished either; the maker plans to look at feedback to decide what further tweaks it still needs.



Project by MihaiDesigns. Watch it on their YouTube channel:

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Weighing every single component instead of estimating is the choice I admire here. Putting the radiator at 18 g and the fan at 47 g makes the cost of better cooling concrete rather than hand-wavy, and admitting the full 20% weight penalty over stock up front is refreshingly honest. It lets anyone judge the trade for their own printer.

How are the three pairs of neodymium magnets actually held in the housing? I am curious whether they are glued into printed pockets or captured another way, and what keeps the poles aligned so the joint seats cleanly every single time it is closed. Magnet alignment is usually the fiddly part of designs like this.

Since the Noctua comes in at 47 g against 12 g for the stock fan, I would suggest trying a lighter axial fan on the same aluminum radiator and comparing results. If cooling holds up, a good chunk of that 20% weight penalty could be trimmed, which matters on a moving carriage like an i3.

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