I've managed to spend several hours in the workshop over the last few days.
Having removed both heads & barrels I found that the ST twin needed little more than a cosmetic restoration & this is now approaching completion.
The sand cast aluminium castings are heavily pitted with corrosion in a few places, but nothing to stop it running. They are very well finished & appear to be machined all over, joint lines are smooth & oil tight. There was no sign of any kind of paint on the cases, so I cleaned off the grey oxide coating with a brass bristle brush & sealed the finish with clear lacquer.
The heads and barrels are secured with a stirrup and two long studs. They showed some signs of having once been painted black & so I gave them a brush coat of my favourite gloss & they look very well against the brushed finished ali.
The big ends, mains, pistons & rings are in good condition. There is a little bore wear, but nothing to frighten one. The pistons are cast iron & each carries three compression rings with diagonal cut ends. There are no oil control rings.
Amongst the small jobs to be done was the re-soldering of the oil line unions, finding a number of nuts & bolts (all BSF) and the repair of a broken 3/16" stud which resisted all attempts to remove it. It had a few threads left and I found a long nut to screw onto it, then a short piece of brass studding followed by another nut and washer.
Moving on to the timing, the comprehensive marks of inlet open, ignition, TDC etc so nicely etched onto its brass plate are less than useful as there is no mark on the flywheel! Tomorrow's job
The correct period BTH magneto bought yesterday at the Sortout that proved too deep in the base for this engine was cleaned & tidied anyway & proved to have an excellent spark. It is an ill wind etc as it is exactly the correct height for the L'Aster! It has one HT lead too many, of course, but I have a cunning plan for that ;o))
The EIC magneto really looks the part on the ST & I spent quite some time this evening hunting down a suitable rubber drive coupling & a twin pin drive didger to fit the short taper on the end of the armature. I also found and renovated a matched pair of mica insulated KLG plugs. I couldn't find any terminals at the Sortout - does anyone recall who it is that sells them new? I have a small amount of fabric-covered HT lead that some kind person gave me months ago & it will add a little splash of colour to the monochrome engine.
I have a slightly battered brass cylindrical petrol tank with hemispherical ends - like the ubiquitous ATCO, but a bit bigger. As the engine is a rather battered and corroded, I think it will blend in well with the overall appearance & should sit neatly in the space above the mag coupling.
I'm pleased with the way its going & should have more to report by midweek.
Regards,
Kim Siddorn