what gas for DCEP GTAW?

Mar 25, 2005 5 Replies

For welding Al. I don't have AC.



I have He and Ar (actually I have just about anything that comes in a cylinder) and I can mix them.


I believe that argon is recommended for all GTAW work. I personally use it extensively for AC GTAW and it works extremely well.

Use a Argon/Helium mix. The Helium will boost the arc heat and make it so you don't need as many amps. This in turn will help your tungsten last a little longer.

Remember that with DCEP TIG on Aluminum you need to use a tungsten at least as thick as your base metal, preferably thicker.

Ernie Leimkuhler wrote in news:260320050237487597% snipped-for-privacy@stagesmith.com:

Based on your previous posts I bought 5/32 dia., 2% Lanthanated electrodes. This is the largest collet I could find. I'm only going to weld fairly thin Al, maybe 1/16 or 3/32.

Do you recommend any particular mix ratio?

I'm thinking of trying straight He, maybe it will conduct more heat from the electrode to the work. What do you think?

Thanks

1/8" Lanthanated would work fine for up to 3/32" aluminum.

Argon 75% / Helium 25% should be fine.

Pure Helium is a bitch, and the welds will not look as nice. Yes it is hotter, but the arc is erratic, harsh and hard to initiate.

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