I recently purchased a safe equipped with a S&G Group II dial combination lock. About a month after I installed it, the dial began to fail. Luckily, after the first failure and subsequesnt successful opening, I never closed the door again, and just tried locking and unlocking the door with it open. It never would work again. So I called the company and they are sending out a replacement lock mechanism.
So, out of curiosity, I opened up the old one. The problem is that the small brass wheel that the spring loaded retracting bar rides on (not sure what these parts are called) would slightly drag the outermost (last number) notched dial with it while returning to the "drop-in" position. So by the time the brass wheel was lowering the bar into the slots, the outermost slot was no longer lined up, and the lock would not open.
I hope I explained this clearly. My question is: Is this a common problem with these dials? Should I be nervous that the replacement mechanism might fail in the same way? I could see no reason why this happened. Evidently the friction was just slightly not enough to cause the problem for the first 30 or so openings, and then it just started failing. If I dial in the combination, and then hold the dials in place with my finger while I return to the home position, everything works fine.
I can only imagine how difficult it would be to replace the mechanism if the door were stuck closed. Yikes.
Everything I've read says that Sargeant and Greenleaf are very high quality, and really the only major source of these mechanisms. Did I just get a fluke?
Thanks, Jim