Gradual failure of gas grill regulator

Sep 02, 2016 47 Replies

I have a Weber Genesis Silver propane grill that?s about 15 years old. It?s kept outside, but with a fabric cover when not in use.



Over the last year or two, it started running hotter and hotter, building gradual, slowly enough that I was just pulled along. Things would come out overcooked, and I would adjust the time and flame setting to compensate. It recently got to the point that turning flame control knobs had little effect



- it was always way hotter than set. At which point I realized that something had to be wrong.



Well, grills are pretty simple:



Propane? Tank 3/4 full, and running out doesn?t usually cause it to run hot anyway.



Flame height valves? All three do the same thing, they are made of solid brass, and they all feel the same, and feel OK. Unlikely.



Burners? Nah.



Hmm. Only the gas pressure regulator is left, and this gradual rise in temperature despite the valve settings could be explained if the output pressure were to rise gradually as the regulator wore out.



Well, I had bought a new regulator a few years ago while I was having spider-mite problems, and that regulator had been in inventory ever since. Installed the new regulator.



Bingo! Temperatures returned to normal, flame controls now control the flame height, and my cooking improved overnight.



The moral of the story is that regulators can wear out, giving trouble long before they just fail. I?m guessing that regulators should be replaced at ten years.



Joe Gwinn


I had a similar problem, the flame would start out very small but increase as the grill heated. Changed the regulator and everything became fine.

The old one was full of crud and oxidation.

i

Fun story. I've never had that problem because my BBQs rust out before the regulator can go bad. They're just $25 tabletop models since I'm single, but they can handle a 5# teriyaki pork loin roast pretty easily, or 6 petite sirloins. I always buy large qtys, cook it all up, and freeze what I can't eat during a week in the fridge.

On Sep 1, 2016, Ignoramus27222 wrote (in article):

I didn?t notice an increase while heating, but I would start the grill and come back in 10 to 15 minutes, so I would not have necessarily seen any increase. But accumulation of crud and oxidation is certainly plausible.

I will cut the regulator apart and inspect the innards.

Joe Gwinn

On Sep 2, 2016, Gunner Asch wrote (in article):

Could be. I?ll look.

Joe Gwinn

I'm afraid to ask, but why do you spend a week in the fridge?

In January we do it to keep warm.

It keeps me out of the rain here.

"Michael A. Terrell" on Sat, 3 Sep 2016

03:12:07 -0400 typed >>

Maybe he's just chillin'?

-- pyotr filipivich "With Age comes Wisdom. Although more often, Age travels alone."

I might believe it, if you had said that it was to keep your snacks closer. ;-)

Why? You're always wet, anyway. ;-)

He's always doing that, now that he's retired. :)

"Michael A. Terrell" on Sat, 3 Sep 2016

13:50:10 -0400 typed >> "Michael A. Terrell" on Sat, 3 Sep 2016

He had to replace the tires?

-- pyotr filipivich "With Age comes Wisdom. Although more often, Age travels alone."

No, he's just retreaded. ;-)

Without even bringing this customized armless swivel recliner upright I just turned and grabbed a slice of honey ham from the fridge.

After our usual arctic January and February the temperature of a fridge is beach weather. As a kid I went swimming in the 40F North Atlantic.

--jsw

I replaced the regulator on my Weber "Silver A" because I couldn't get enough heat for a char. I replaced it with a 0-10psi model that does exactly as expected excepts sounds like a jet engine.

Ehh, it's a Westinghouse!

No one else remembers?

The penguin asked why he was in the fridge?

"I'm westing!"

And I'm trying to remember how old I was when I first heard that. Not very. :-)

Enjoy, DoN.

All washed up, y'mean? I mean, I'm retar...um, retired.

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