"Countersink it a little before running the tap in. Maybe a single thread depth." Good Idea. I still don't see the point, though. For non-malleable materials a cutting tap seems best.
I'm going to score some Tricoya. I can get it locally, it's affordable, tho ugh not cheap. I'm guessing it will perform similarly to my current MDF boa rd, but maybe even better, not to mention that I can work wet. MDF has serv ed me well. In four years I still haven't changed it. I can drill a pattern of mounting holes in minutes, and as long as the pilot size is correct it holds wood screws well, although not indefinitely. Since the Tricoya is onl y 18mm thick (my existing board is 21mm) I think I'll just mount an aluminu m rail or two underneath. A full board is about $300, but will be enough fo r three tables. I'll post results in a few months!