Recently I decided to get a couple of combination wrenches the right sizes for the nose piece on two of my TapMatic heads, cut off the box (ring spanner) end, and grind the thickness down on my small surface grinder to fit the nose piece flats.
Well ... the first step was supposed to be to cut off the excess length in the horizontal/vertical bandsaw.
The 1" one cut off nicely.
The 5/8" one just had the bandsaw teeth skating over the handle, without removing much of any metal.
So -- I put a thin wheel in the surface grinder to cut through the handle on the 5/8" one.
I ground them down to the required thickness, and once I was done, given the different behavior in the bandsaw, I decided to see what the hardness was (since I do have a Rockwell hardness measurer).
1" Rockwell 45.0 C 5/8" Rockwell 59.0 CIs this common? I would think that 59.0 C is too hard for any reasonable wrench. I've dealt with flat spring stock which was close to the latter measurement.
Both wrenches were the same brand, purchased from the same auto parts place on the same day.
Enjoy, DoN.