Using the flex tool does seem to work, however, it is a bit cumbersome. I'm having trouble fixing the start of the bend, but I think this can be overcome when I learn how to use this tool properly. I did a quick check of the resultant length of the bent wire, using the area of the surface it created, which was near spot on, if you take the tolerance fine enough. The only problem, is I would have to create a configuration in the part for every assembly that it appears in to define the flex features. If I could nest these features inside the top level assembly it would be perfect(like holes, and cut extrudes can be). It would be cool if I could just grab and drag the wire at different points around the assembly with some predefined limitation on minimum bend radius, etc.