I'm a novice welder and am looking at a 10000 ADP CS to use in front of a Powcon 300 ST Inverter TIG/Stick machine. The Powcon has adjustability down to 10 amps. What's the realistic minimum thickness in steel and aluminum I can weld using the Ready Welder?
Peter
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Ernie Leimkuhler
I have welded 18 ga sheet steel with mine using 0.024" wire. The real trick is if your machine has a way to reduce the open circuit voltage. My Maxstar 200DX does. They call it DIG control. By maxing out the DIG control I can easily weld thin steel.
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Peter Grey
Is the 18 ga steel you've welded using the DIG control? The Powcon doesn't offer this feature. One of the reasons I'm getting the RW is so that I can weld aluminum. Any take on its minimum capabilities in aluminim without DIG? Am I better off keeping my Lincoln to weld thin aluminum (I'd prefer not to since space is at a premium in my shop)?
Peter
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Ernie Leimkuhler
Experiment. The hardest thing to master in running a RW from a Stick welder is maintaining a consistent wire stickout. The exact distance from the tip to the metal has a profound effect on the arc.
Aluminum is fine, but once again you have to be able to maintain a consistent distance to get a smooth arc. Buy lots of extra tips for aluminum and use one size larger than your wire size. Aluminum MIG uses a lot of tips up while dialing in your settings. On mine, once I get the settings right I remove the wire speed knob so I don't bump it.
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Peter Grey
Thanks Ernie
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