i need to replace the piston and rod in my os 32sx.... how do i get the rod
off of the crank?? seems like there's some kind of trick that i am unaware
of.... any help please!!!!!!!
i have gotten as far as having the sleve out already. the rod does not seem
to want to slide off the crank pin. i even grabbed it with some pliers and
pulled on it but still no luck.... arghhhh!!!
Turn the crank to a position that allows the con rod to slide off.
There ahould be enough lateral movement for the con rod to slide off
without having to resort to pliers.
Declan
Regards
Declan Barry
I'm not completly certain, but I recall removing the sleeve first. Then you
would have enough room to move the con-rod back enough to clear the
crankpin.
Should just slide off. You might have to rotate the crankshaft around a bit
to get to the sweet spot.
I just replaced the bearings in my GMS .32 and I recall there was a certain
crank position where the con rod slid right off.
Usually you have to turn the crank until the piston is low enough to fit
into the rear transfer port slot. That should give just enough room for the
rod to slide off.
--
Paul McIntosh
I have run into a case where the varnish (burned castor oil?) coated the
wrist pin, interfering with lateral movement. The crock pot full of
antifreeze fixed that in 24 hours, and cleaned up everything else.
Pliers is not the way to go.
-- Mike Norton
First remove the back plate from the crankcase , then remove the head.
Usually there is a notch in the top of the liner....if not mark it so
you can get it back in the same position.
At this point push the piston to bottom , then pull the liner from the
crankcase.
Sometimes it may be a little hard to remove. If so , I normally slide
the edge of a utilty knife blade under the edge of the liner. Don't
pry it , just slide the blade underneath the liner and run it around
as though you are trying to cut the liner off at the top of the
crankcase. Usually just the thickness of the blade will break it
loose. In some rare cases I had to heat the crankcase near the top .
Since the aluminum case expands at a faster rate than the liner ,
this will usually loosen it to a point where it will practically fall
out. A monokote heat gun is usually plenty of heat for this job.
Be especially careful with the top of the liner as this is where the
seal is made between the head and liner.
With the rod pin at the bottom of the case this should allow you to
pull the rod off the crank pin. Make a mark on the rod so you can
identify the back side. Needle nose pliers are okay to pull the rod
off , expecially since you're going to replace it anyway. Just be
careful and don't bang around in there.
Don't try to pull the rod off by grasping where it fits on the crank
pin...but go higher as you actually need to slide the rod rearward
on the wrist pin . Sometimes pulling on it at the crank will cause it
to bind. Then slide the piston and rod assembly out of the case.
Hope this helps.
Ken Day
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