Has anyone here worked with styrofoam, cutting and glueing it? I have an object about 8"x8"x4" that I want to surround on all but one side with a foot or more of styrofoam. i.e., I want to embed it in a huge slab of styrofoam with one flush surface exposed.
I can buy the stuff in blocks up to 4'x8'x41" as needed. So, one approach could be to cut a 4'x4'x2' solid block, and try to dig a hole
8"x8"x4" in one side. I would want this depression to be pretty close to right-angled, flat-bottomed, etc. I don't know how difficult that would be.Another approach would be to cut the aforementioned block in half, cut a 4"x4"x8" notch in each half with a "hot knife", and stick them back together with this stuff that acts like caulk for styrofoam. That would create the same shape as digging a hole in one side, but with a seam running down the middle of the entire block. I would want to make sure I had blocked any possible path for heat leakage as I stuck the two halves back together.
I am also looking for a good insulating fluff or "batting" to cram around the edges of the object. Fiberglass is prefered in buildings because it is fireproof, rot-proof, etc., but it is not the most insulating fluff out there. What would be good for packing the cracks in my styrofoam structure?
Is there a newsgroup that would be more on-topic for styrofoam?