Six months freelance after leaving my plant job - honest update

Oct 24, 2026 Last reply: 4 days ago 6 Replies
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Just crossed the half-year mark since I quit my design gig at a manufacturing company to go independent, and I figured I'd share how it's actualy gone since a lot of people here helped me think it through.



The fear was that I'd only get boring one-off jobs nobody senior wanted. Reality turned out diferent but not in the way I expected. My first two clients came through an old professor and a guy I met at a trade meetup, and both were small. Then one of them referred me to a startup that needed simulation work on a housing they were redesigning, and that's where things clicked. Turns out small consultancies and startups hire freelancers for exactly the heavy math and analysis work thier staff never has time for.



The tradeoff is real though. Income is lumpy, I spend way more time chasing invoices and writing proposals than actually engineering, and there's no senior colleague to sanity-check my work. I picked up a cheap liability insurance policy before taking the first paid contract, which I almost skipped and really shouldn't have.



Would I go back to a desk checking BOMs all day? Not a chance. But freelancing is less glamorous freedom and more wearing three hats at once, so go in knowing that.


I did the reverse of you a couple years back. Went independent after eight years at an HVAC equipment maker, lasted about four years on my own, then took a staff job at a smaller firm mostly for the benefits and the steady paycheck while my kids were young. The freedom part was real, I miss it, but the invoice chasing never stopped being miserable. I once waited ninety days on a payment and had to send the same polite email four times before a check showed up.

The thing I'd tell anyone starting out is to keep one anchor client, ideally on some kind of retainer, before you leave your job. I managed to hold onto a relationship with my old employer's supplier for the first year and that covered rent most months. Everything else was gravy.

Also, the sanity-check point hits home. I paid an old coworker a few hundred bucks a year to review my riskier calcs, way cheaper than the stress of second-guessing myself at midnight. If you can find someone like that, hold onto them.

I read this from the other side of the fence, so to speak. I've been at the same industrial pump manufacturer for eleven years and never went fully independent, but I've kept a side consulting thing running the whole time, maybe five to eight hours a week. Same kind of work you're describing, analysis and calculations that smaller shops can't staff for.

The hybrid route has its own weird rhythm. My employer knows about it and doesn't mind as long as I use my own software and never touch anything in their market. What I never anticipated is how the two feeds each other. The side work keeps my skills sharp in areas my day job doesn't touch, and the day job gives me colleagues I can bounce ideas off, which addresses that sanity-check problem you brought up.

The downsides are real though. I never get a proper weekend during busy stretches, my family sees me heads-down at the kitchen table too often, and doing this at 9pm after a full workday hits different than doing it at 10am with fresh coffee. I've thought about making the jump full-time a few times, expecially when a side client offered me a retainer. What stopped me was honestly just the health insurance and the fact that I like my coworkers. Maybe I'm leaving money on the table, but the side income plus pension adds up to somthing I can live with.

I'm only two years into my first job at a water treatment plant so this thread is kind of terrifying and encouraging at the same time. Reading this made me realize I don't even know how people set rates for project work like that, is it hourly or do you quote the whole job up front? My boss would laugh if I asked him. Also curious how far out you planned the jump, did you have savings lined up or did you just go for it?

The proposal-writing part is what got me too. I figured I'd spend most of my day doing actual engineering and it's more like 60% emails, scheduling, and justifying my own rates to people who ghost you anyway. What saved me was a boring spreadsheet where I tracked every hour including the admin ones for the first six months. Turned out I was way undercharging on small jobs once I saw the real numbers. Also worth finding an accountant who's dealt with self-employed folks before, my first tax season as a freelancer was a rude awakening I didn't plan for at all.

Six years independent here after leaving an OEM test lab. The one thing that actually changed my daily life was a plain two-page scope template a lawyer friend looked over once. Every job now has a written boundary on revisions and what counts as extra work. Before that I had a housing redesign drag on for months of free tweaks beacuse I never defined where the job ended. The lumpy income bothered me less than realizing I'd done a third of a project unpaid because nobody, including me, wrote down what done meant.

Update: tried the admin-hours tracking idea from the spreadsheet comment and it was a wake-up call. I was underquoting by a fair bit once I saw how much time proposals and invoicing actually eat. Reworked my quotes to price the whole job instead of hourly, which is what I'd been wondering about too. Slowest month so far but at least I know why.

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