I was having problems breaking a 1" 2 or 4 tpi Lennox bi metal blade in a large automatic bandsaw cutting 6-1/2" dia 1117 billet. I had never broken a Lennox blade before (or since) It wasn't breaking at the weld, the saw had hydraulic blade tensionning, the blade was perfect in all other regards, I even had a local factory certified outlet re-weld them perfectly. After the third time it broke I brought it back to the outlet and asked them to send it back to Lennox for study. They said:" Not necesary, the Lennox man is here right now." The lennox man looked over my setup and the problem was I was running too slow. That blade in that application needed to run at
350-400 sfpm. Cutting time on a 6-1/2" billet: under 2 minutes!. I didn't want to run that fast so I switched to 5-8 Lennox blade at 200, cutting time 4 minutes, no breakage, and I could cut smaller cross section items also. Running too slow, with proper tension, coarse teeth, and heavy feed created a beam loading on the blade which it couldn't stand. Lennox bansaw blades have completely changed how I use bandsaws. I won't put anything else on my own saws. Paul