Dake press hydraulics

Sep 21, 2014 4 Replies

Here's a picture of the Dake 150 ton press that I bought.



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The way it works is that there is a reservoir of hydraulic fluid surrounding the ram, below the top frame. It has a weird hydraulic power unit on top, comprised of what seems to be a Bosch injection pump for a 6 cylinder diesel engine, ran by a 2 HP electric motor.



The pump draws hydraulic fluid from the reservoir, pumps it into the ram. The fluid can be bled back into the reservoir by a valve, and the ram retracts, due to a powerful spring inside.



The injection pump has an oil fill port (for lubrication, not for hydraulics) and was, ominously, empty of lube oil. I added enough oil.



I also re-filled the hydraulic reservoir with fluid. It was nearly empty.



The motor ran, however the ram would barely move. It would move, very slowly, about 1/2 of an inch, then it would stop. It would retract if I open the release valve.



Changing the rotation of the three phase motor did not help.



At this point, I stopped and decided to ask for advice on why it is not working.



I see the following possibilities:


1) The pump needs to be primed
2) The pump is not pumping
3) The fill port on the side is not the right port to use (I could not find a fill port at a higher level).

Any ideas here.



I can easily replace the hydraulic pump on top, as I have a nice hydraulic unit that is good for 5,000 PSI. So if there is no easy fix for the top mounted unit, I can easily junk it. I wanted to know if anyone has experience fixing such presses.



Thanks


i

"Ignoramus25485" wrote in message news: snipped-for-privacy@giganews.com...

Is there a throttle linkage to control the pump's cutoff point and displacement volume?

-jsw

There is some kind of a linkage, yes, with a lever to pull. It does not seem to affect much, although common sense suggests that it should control the pump.

i

I'll bet there's some sort of prefill circuit for the cylinder. Pretty common on large presses and machinery that cycles quickly. If your press has such a system, there will be a smaller cylinder or cylinders coaxial or parallel with the main ram. A coaxial cylinder may be completely enclosed in the ram housing and not obvious externally.

For example:

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Dake is still around. Maybe they have a manual here:

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or give them a call...

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