First of all, let me apologize if this is off-topic. I did a search in google of previous threads about forklifts, and this group has a number of experienced people who have discussed them. That's the reason I post here. I just bought a used Hyster S60xl for use around my house. I tend to collect a lot of heavy junk! I don't know anything about forklifts though, and so this post is bit long because I don't know what's important for you to know. I was told the brakes were bad but everything else worked. I never even saw it, but it was so cheap....I had it delivered. The vaporizer/regulator (Impco model J) was apart when I got it, and after I reassembled it liquid propane shot into the mixer... After examining it, I realized there was a pin missing that controlled the valving of the liquid feed. I chucked up a nail in my old bridegport and made the missing pin from measurements I took from the vaporizer. Seemed like something .128 wide by .660 long would do the trick. Guess I did something right, it starts right up and runs excellent now. Now, to those brakes. The resevoir was empty. I assumed there was a busted line or leak somewhere. I added some DOT3 (is that's even correct) but it didn't leak as I expected. When I press the brake pedal, there's a liquid movement in the resevoir that suggests fluid is being pumped up into the resevoir. I see nothing happening when I release the brake pedal, but I assume it's sucking fluid back in. There are no air bubbles anywhere during this. Nothing is leaking, the ground is dry. If I press very hard on the pedal, sometimes it goes to the floor, sometimes it stops the truck. I was thinking I have air in the lines that needs to be bled, but I don't know why the resevoir would be dry in the first place if there was no leak. Hmmmmm.... So, how do I bleed these brakes? Is it like a car, bleeding at the wheel cylinders? Do I lift the truck up high to get under it, or pull the wheels off? Has anyone experienced just this kind of bad braking before? Maybe it's a bad 'pump' under the brake pedal? I'd appreciate anything that anyone can tell me about the brake system on these lifts. I'll be pulling it apart soon.....
Thanks, Jim