On one of my machines I pulled of the pair of lock down vises I normally have on the table so I could mount some custom fixtures to machine a mold that was almost the full work envelope of the machine.
After I finished I had to put my pair of vise back on, align them and align them to each other. Not that long ago (a few years atleast) that would have been a daunting task. I have gotten to the point that I expect them to be within the range of my test indicator on the first try... and they almost were, but getting the vises within 50 thousandths is not the goal of course. LOL
I quickly got the first squared up on the table, and proceeded to the second. Of course I tighten the hold down clamps they shift a few thousandths. Lightly tapping with a hammer and going back and forth as I bring the bolts down as far as I dare tighten them without to much fear of damaging the table gets me within about a thousandth across 2 six inch vise with a 3 inch gap between them.
One vise. No problem. five minutes any day of the week, and much faster on a good day. 2 vises... not a "problem," but tedious. Maybe
20-30 minutes. Maybe longer. I didn't really pay attention to how long it took. Probably also not all that necessary as I use soft jaws with a premachined step on the bottom so I can fully face them square to the travel of the machine. Then I add a step in the top of the jaws, or in this case take a skim cut on the step that is already there. I can use the step for a high hold or for thinner parts, and use the entire jaw when necessary.Anyway, none of that really matters. Just background until I get to the point. The point is even clamped down as hard as I dare the vises still can move with only a modestly firm tap with a hammer. Its only a few tenths to a couple thou depending on the blow, but it does move. I know a hammer blow delivers a deceptively large amount of force, but still. It made me wonder how easily those vises really move, and if there was something I could do or even needed to do to more firmly affix them in place. I tend to mount a vise or in this case two vises and only remove them if I have to. Often even temporary fixture plates are just mounted in the vises. The two I just remounted on the table were last off the machine over a year ago. I've cut a lot of parts in those vises. Maybe hundreds.
So what kind of "normal" cutting fores might cause those vises to move. I put the word normal in quotes, not because I wanted only include safe cuts that work every time, but also things that can happen, but maybe shouldn't. I know a crash with a fly cutter could do as much damage as a hammer. How abut a 1/2 inch mill entering a piece of hard steel or a face mill banging on the edge of a work piece.
I know about the sheet of paper trick (it does work really well), but I cut 95% aluminum with flood on that machine and having something between the vise and the table that can not just hold but wick moisture is a bit disconcerting. The only other thing I could think of was to add some stop blocks bolted to the table up against the vise.