I discovered yesterday that the previous owners of my Hardinge had used a mixture of grease, water and swarf as lubricants, instead of oil in the apron. This has lead to somewhat triangular tooth forms on some of the gears and severe pitting on all of them.
I'm also fairly sure that the brothers Hardinge hadn't originally designed 5 thou of clearance for half inch needle roller bearings. Although that might have come from using special needle rollers with flats on the rollers!
I'm going to set up for gear cutting on the shaper. I have no choice on these gears since they are 22DP pitch with 29DP tooth heights (22/29 Fellows stub form). Even If I substituted full depth gears for the stub tooth form, 22DP is an uncommon pitch on the left hand side of the Atlantic and almost unheard of over here.
I'm enjoying this project, it's turning into a nice little challenge.
Mark Rand RTFM