I have a few rockets I built and have flown with no outside fillets.
A classic example is my 1991 I-roc. The inside uses dowels epoxied to each side of the fin.
In that example, the fins are not even glued to the motor mount, as I can take the rocket totally apart. The rear thurst ring butts up agaist the fins to stop forward motion and a bolt across the motor tube/forward centering ring inside the parachute compartment holds the mount together.
On the outside, the fin joint to body tube is gap sealed and then I put Mylar on the fins and body tube outside joint to simulate steal angle irons on real rockets holding fins on.
My question. Aside from the freaked RSOs who will think that the rocket is not "Built", has anyone got something wrong with this method ?
I really like it , and plan to use it only on a KLM sized rocket with only epoxy , 'glass and dowels on the inside for reinforcement. On this larger rocket, the phenolic fins will be glued to the motor tube, so I won't be able to take it apart.
Let the thoughts begin, and thanks in advance.
Art Upton